Parker 20-606 Manual de usuario

Installation, Operation

and Maintenance Manual

Electronic

Condensate Drain

20-606

20-613

20-623

CELL:ASSY

TI-20600

Parker Hannifin Corporation

Industrial Gas Filtration and

Generation Division

4087 Walden Avenue

Lancaster, NY 14086

Tel: 716-686-6400 Fax: 877-857-3800

Manufacturer's Declaration

Parker Hannifin Corp., Filtration and Separation Division,

242 Neck Road

Haverhill, MA 01835

herewith declares that the products

electronic condensate drain models 20-606, 20-613, 20-623

are ETL listed

conform to ANSI/UL STD 508

are certified to CAN/CSA STD C22.2 NO.14

ETL LISTED

CONFORMS TO

ANSI/UL STD 508

CERTIFIED TO

CAN/CSA STD C22.2

NO.14

3104761

FCC Compliance

The condensate drain series ZLD-006 to ZLD-330 is, according to the

manufacturer/applicant, primarily intended for use in industrial plants as "digital

devices" and "unintentional radiators". Therefore the drain series falls under the

category of exempted devices, according to FCC, CFR 47, 915.103 b).

Only the general requirement that a device must not emit electromagnetic

disturbances are to be fulfilled, and fulfilment is confirmed through an EMC report

according to the European EMC requirements for the CE mark.

General Information

About this operating manual

Signs and symbols

►Procedures that must be completed in the indicated sequence are numbered.

Items in lists are highlighted with grey boxes.

Note:

Always comply with these instructions to ensure safe and efficient

operation of the machines and devices.

Caution!

These safety notes help prevent damage to property and must always be

adhered to.

Danger!

These danger notes with a grey background warn against personal injury

and/or danger to life and limb; danger notes help you to avoid serious or

life-threatening situations for yourself and/or third parties.

Target group of these operating instructions

This operating manual is intended for all persons who work with the condensate

drain. We assume that these persons have technical qualifications, e.g. as pipe-

fitters or electricians.

About your safety

Please observe the following general safety instructions:

Caution!

All maintenance work must be completed by suitably qualified and

authorized specialist personnel.

Risk of injury from escaping compressed air!

Never remove any parts of the condensate drain or perform any

maintenance as long as the unit is pressurized! Rapidly escaping

compressed air can cause serious injuries.

Prior to any work, depressurize the unit, and verify that it has been

depressurized.

Warning! Risk of injury from electrical voltage

All work on electrical components must be carried out by suitably

qualified specialist personnel!

Proper use of the condensate drain

The condensate drain must only be used for the removal of standard

condensates (condensed water and liquid oil) from compressed air systems. Any

other use is deemed improper.

Technical Description

Overview

Power connection

Top condensate inlet, or vent

(revolving)

Lid with test button and signal LED

Optional connection: potential-free

contact*

Bottom condensate inlet*

(not visible in diagram)

Condensate outlet

* not available in model 20-606 and 20-613

Function

The condensate enters the unit through the inlet (1 or 2) and collects in the

collecting chamber (3). When the collecting chamber is completely filled with

condensate (4), the condensate is drained through the outlet (5) until the

chamber is emptied. An integrated flow regulator (6) prevents rapid

depressurization when the valve is opened, ensuring smooth and quiet drainage

of the condensate.

The different condensate drain statuses are indicated by an LED in green,

orange and red. A green LED indicates normal and trouble-free operation. An

orange LED indicates that no condensate has been drained for a period of 15

hours. After condensate has been drained off, the LED changes to green.

The LED flashes slowly in red if the condensate cannot be drained off within the

set time and an internal cleaning program has been started. After successful

cleaning the drain returns to normal operating mode. If the cleaning program

cannot be completed successfully, an emergency program is started and an

alarm signal is issued (LED flashing rapidly in red).

Installation

All work at the pipelines and on the electrical components must be carried

out by authorized and suitably qualified technical personnel.

Requirements for installation

For proper installation of the condensate drain, the operator must provide the

following:

Proper connections and lines for the condensate inlet and outlet. For a list of

connection sizes, please refer to the technical data on page 17.

All lines and connections must be adjusted to the actual operating pressure.

Use only ball valves as shut-off valves.

Ensure that the condensate drain is connected to the correct electrical

voltage.

Basic requirements for installation

When installing the condensate drain, observe the following general instructions:

Avoid plumbing multiple

condensate lines into one

drain!

If condensate needs to be

drained at several locations,

separate condensate drains

should be used. Otherwise,

undesired flow will occur.

incorrect correct

Observe downward slope

into the condensate drain!

Ensure that the condensate

line entering the drain is

properly sloped in a

downward manner.

Otherwise, an air bubble

might prevent condensate

from entering the drain.

incorrect correct

Install vent line!

If the bottom condensate

inlet is used, install a vent

line. Otherwise, air bubbles

trapped in the condensate

inlet piping might prevent

condensate from entering

the chamber.

incorrect correct

Observe levels!

The switching level of the

condensate drain must be

lower than the vessel.

Otherwise, condensate

might be backed up in the

vessel.

incorrect correct

Prevent carry-over of

condensate!

Straight pipelines might

lead to carrying over of

condensate. Install suitable

condensate traps (driplegs).

incorrect correct

Connection of condensate inlet

20-606 and 20-613 are equipped with a top condensate inlet only, while model

20-623 has a revolving top inlet and a bottom inlet for condensate.

Note:

For installation, we recommend using the appropriate Parker

installation kit consisting of a ball valve with fittings.

Use open-ended spanner!

Never turn the condensate

drain to install it into the

pipeline! Always use an

open-ended spanner to

install the condensate drain.

wrong right

Installation of 20-606

►Under certain circumstances, the 20-606 can be mounted directly onto the

filter bowl. Ensure that the drain is in vertical position (maximum permissible

deviation from perpendicular: +/- 5 %).

The integrated vent ensures proper condensate inlet to the collection chamber.

Installation of 20-613 and 20-623

►Turn the upper inlet piece to the desired position:

—Pull pin.

—Turn inlet piece.

—Push back pin.

►Select the condensate inlet connection to be used.

►Ensure that the drain is in vertical position (maximum permissible deviation

from perpendicular: +/- 5 %).

►Connect condensate inlet connection to feed line. Install vent line, if required.

►Check connections for leakage.

Connection of condensate outlet

The condensate drain delivery includes a 0.3-0.4 in hose tail.

Note:

The water column in the condensate outlet should not exceed 6.5 ft.

The condensate outlet lines should not be pressurized but open.

►Connect the condensate outlet to the condensate drain line.

Connection to power supply/potential-free contact

Warning! Risk of injury from electrical voltage

All work on electrical components must be carried out by suitably

qualified technical personnel!

Model 20-623 is equipped with a potential-free contact, in addition to the main

power connection (not available for 20-606 and 20-613). Model 20-623 therefore

features two connections with matching adapters:

Adapter for supply voltage: magnetic valve connector "type B plug" industrial

standard (0.43 in) 2 + PE (see figure, item 1)

Adapter for potential-free contact: magnetic valve connector "type C plug"

industrial standard (0.37 in) 3 + PE (see figure, item 2)

Connection to supply voltage

Beware of electric shock in case of a fault!

The drain features a ground connection. Its purpose is to provide a safety

cut-out of the condensate drain in case of an error, provided that the drain

is plugged into a ground fault circuit interrupter has been installed in the

electrical line.

Otherwise there is the risk of an electric shock in case of moisture

penetration.

We absolutely recommend that you install a ground fault circuit

interrupter in the power supply line prior to connecting the condensate

drain.

►Attach type B plug to the cable. Observe pin assignment (see figure).

Supply voltage

Earth ground

Type B plug supply voltage

►o the power adapter of the drain and screw it tight.

ort circuits by means of fuses or circuit breakers.

Connecti

e potential-free contact is protected by a cover.

see figure to the right).

Push plug with seal int

►Install a ground fault circuit interrupter, and plug the drain into the ground

fault circuit interruptor.

►In all phases the condensate drain must be connected to electrical lines th

are protected against sh

on of potential-free contact

The connecting socket of th

►Remove the cover (1) (

►Attach type C plug to the cable. Observe pin

assignment (see figure below).

1 NO (normally open)

NC (normally closed)2

3 Common

Earth ground (24 V only)

Type C plug: potential-free contact

Push plug with seal into the adapter of the potential-free contact and screw tight.

24 V connect

ransformer to generate the low voltage for the 24 V

ion

►Use a UL listed class 2 t

power supply.

This will exempt the unit from a safety inspection in line with ANSI/UL or

CAN/CSA.

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