Panasonic NR-BY55BPS Manual de usuario

distribution is a violation of law.

IMPORTANT SAFETY NOTICE

There are special components used in this equipment which are important for safety. These parts are marked by

in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that

these critical parts should be replaced with manufacturer’s speciﬁed parts to prevent shock, ﬁre or other hazards. Do

not modify the original design without permission of manufacturer.

WARNING

Refrigerator

The service information is designed for experienced repair technicians only and is not designed for use by the general

public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting

to service a product. Products powered by electricity should be serviced or repaired only by experienced professional

technicians. Any attempt to service or repair the product or products dealt within this service information by anyone

else could result in serious injury or death.

CFCs have been used in refrigerant as refrigerator and the insulation materials for many years. But it

is now known that these compounds which once seemed so ideal for use as cleaning agents and in

refrigeration systems, destroy the earth’s ozone layer as a result, an international body decided on a

total worldwide ban of harmful CFCs by the end of 1995.

Destination

Thailand, Malaysia, Vietnam

Singapore, RBD, Philippines

India, Australia, New Zealand

NR-BY558XS

NR-BY608XS NR-BY558PS

NR-BY608PS NR-BY55BPS

NR-BY55BVW

Product Colour

Stainless Colour (S)

White (W)

NR-BY55BPS

NR-BY55BVW

NR-BY558PS

NR-BY558XS

NR-BY608PS

NR-BY608XS

Service Manual

Order No. PAPTH160602CE

NR-BY558/NR-BY55B/NR-BY608

CONTENT

1. SAFETY CAUTIONS FOR REPAIRING 3

1.1 Warning

1.2 Cautions

2. SPECIFICATION AND COMPONENTS

2.1 NR-BY558XS, PS/NR-BY55BPS, VW 4

2.2 NR-BY608PS, XS 5

3. PERFORMANCE DATA 6

3.1 NR-BY55BPS, NR-BY55BVW, NR-BY558PS (AT 32±1 °C)

3.2 NR-BY558XS (AT 32±1 °C)

3.3 NR-BY608PS (AT 32±1 °C)

3.4 NR-BY608XS (AT 32±1 °C)

4. DISPLAY SPECIFICATION 7

5. SELF PROTECTING FUNCTION 8

5.1 Protection for IC

5.2 Protection for compressor locked 9

5.3 Protection for power supply droping 10

6. SELF DIAGNOSING FUNCTION 11

7. TEMPERATURE CONTROL 12

7.1 Temperature control NR-BY558XS/NR-BY608XS

7.2 Temperature control NR-BY558PS/NR-BY608PS

7.3 Temperature Control (Find Adjustment Mode) 13

8. OPERATION 14

8.1 Quick freezing

8.2 ECONAVI Operation

9. REFRIGERATOR INSRUCTION GUIDELINE 15

10. TROUBLESHOOTING GUIDE 16

10.1 Not cool at all [ Both PC & FC (compressor does not operate) ]

10.2 Cool, not enough [ Both PC & FC (compressor operate) ] 17~18

11. ECONAVI OPERATION DOESN'T WORK (PC/FC/IC cooling condition is normal 19

12. SCHEMATIC DIAGRAM

12.1 Wiring diagram : NR-BY558XS, NR-BY608XS 20

12.2 Wiring diagram : NR-BY558PS, NR-BY55BPS, NR-BY55BVW, NR-BY608PS 21

13. DISASSEMBLY INSTRUCTION 22

13.1 LED PCB and Cover LED lamp position

13.2 Cover LED lamp

13.3 PAS-OPERATION PCB (DOOR) FOR X TYPE 23

13.4 PAS-OPERATION PCB (DOOR) FOR X TYPE 24

13.5 PAS-OPERATION PCB (INSIDE) FOR PS, VW TYPE 24

13.6 Plate PF As (X Model) 25

13.7 Fan Motor 25

14. Service information 26

14.1 Dryer set (Kit) R600a

14.2 Insert the D-joint Pipe (Capilary tube into Dryer) 27

14.3 Notes of Wire connected work (Scotch lock) 28

14.4 Temperature control device./P, VW Type. 29

14.5 Phenomenon of defective senser/Thermal fuse. 30

14.6 Start mode/Manual Defrost mode 31

15. Parts Exploded View and Replacement Parts List 32

15.1 Part Exploded View : Body

15.2 Part Exploded View : Door 33

15.3 Part Exploded View : Packing 34

15.4 Replacement Parts List 35~37

Page

- 2 -

NR-BY558/NR-BY55B/NR-BY608

1. SAFETY CAUTIONS FOR REPAIRING

When you repair the refrigerator, please kindly take care for the following cautions.

1.1 WARNING

1.2 CAUTIONS

Before repairing unit, unplug supply cord

●Before you repair the refrigerator, please unplug the supply cord.

Use authentic parts when repairing

●When you replace the parts, please use authentic parts to replace defective parts.

Pay attention to using refrigerant

●If refrigerant touches ﬁre, the gas becomes poisonous gas.

Pay attention to refrigerant

●Do not touch liquid refrigerant. Otherwise your hands may be burnt.

Pay attention to edge of parts

●Otherwise, your ﬁngers may be cut.

Pay attention to ﬁns of evaporator and condenser

●Otherwise, your ﬁngers may be cut.

Before transportation, adjust the bolt

●Otherwise, the ﬂoor may be damaged.

Do not touch the pipe after brazing

●Otherwise, your hands may be burnt.

Caution during brazing

●When you use touch for brazing, please ensure ventilation.

Otherwise, you will be poisoned by carbon monoxide.

Pay attention to getting electricity shock

●When you check the voltage of terminal, please do not touch the electricity part terminal.

●When you replace the parts, please wait for 3 minutes at least for discharging capacitor.

Watch the hot parts

●During operation and after operation, compressor and pipes are hot.

●Also, under these condition, heater are hot.

●Do not burn your ﬁngers when you touch it.

Check safety after repairing

●Check the screws, parts, lead wires to take in place.

●Check the repairing portion whether circumferential parts are damaged or not.

●Check insulation resistance between supply plug and earth.

●When install refrigerator, check condition of supply cord and plug.

●Wipe off the dust on plug.

●Cutting and seal the electric device carefully.

- 3 -

NR-BY558/NR-BY55B/NR-BY608

2. SPECIFICATION AND COMPONENTS

2.1 NR-BY558XS, PS/NR-BY55BPS, VW

Model NR-BY558XS NR-BY55BVW NR-BY558PS/NR-BY55BPS

Destination Thailand Vietnam Malaysia Singapore India Philippines Australia/New Zealand Thailand Indonesia Australia / NewZealand

Code Attached Model TH VN MY WA X1 PH AU TH 1D AU

Material Spec. VCM

Plug C3P C2P S3P S3P B3P A2P K3P C3P C2P K3P

Power Source 220V/50Hz 220V/50Hz 240V/50Hz 230V/50Hz 230V/50Hz 230V/60Hz 240V/50Hz 220V/50Hz 220-240V/50Hz 240V/50Hz

2.1 Speciﬁcation

Capacity

(Total Net Volume)

502L 495L 551L 551L 551L 495L 551L 502L 551L 551L

FC:130L,

PC: 372L

FC:130L,

PC: 365L

FC:153L,

PC: 398L

FC:153L,

PC: 398L

FC:153L,

PC: 398L

FC:130L,

PC: 365L

FC:153L,PC: 398L FC:130L,

PC: 372L

FC:153L,

PC: 398L

FC:153L,PC: 398L

Dimension

External

Width(mm) 775

Depth(mm) 741

Height(mm) 1714

Temperature Control FC Electronic control (PCB)

PC Electrical danper NSBD060AA1 Bafﬂe danper thermostat

Net Weight (Kg) 80 Kg

Defrosting Full-automatic heater defrost with PCB control

Exterior Finish (cabinet / door) PCM colour - Polyester paint coating / (Polyester painting steel / Painting glass )

Inner Liner Vacuum Formed ABS resin

Insulation Cyclopentane (cabinet and door)

2.2 Sealed Unit

Compressor ERI100E13DGH

Condenser Bundy & Copper tube Type

Pressure

Reducing Device

Type Capillary Tube

I/D x Length Ø 0.77mm. X 3375mm.

2ND Pressure 0.637MPa

Evaporator Type Fin And Tube

Refrigerant Type R600a

Charge 73 ± 5g

Lubricating Oil Type Freol S - 10

Charge 215 ± 5ml

2.3 Electric Part

Door Switch Type D3D-121 (S.P. - S.T.)

Rating 250V / 0.5A

Fan Motor Type 11338JE-12L-BU

Rating DC 12V/0.15A

Applied Fan Ø 110mm. prop fan (Box Type)

Light Irradiation

Device (PC)

Type LED Lamp PCB(PC)

Rating 12V / 100mA

Heating Device

For Defrosting

Type MM6-8V41

Rating 230V / 214W

Defrost Thermal Fuse Type Micro Temp.

Rating 250V / 10A / 73°C

Defrost Sensor (DFC) Type NTC

Rating B = 3819K ± 2%

R10 = 3.899KΏ± 3%

FC Sensor (FCC) Type NTC

Rating B = 3850K ± 2%

R10 = 18.9KΏ± 1.8%

Ambient Temperature

Sensor (ATC)

Type NTC

Rating B = 3435K ± 1%

R25 = 10.0KΩ± 3%

Control Board BY55B,PS/VW PAS-BY55B (CONTROL ) AS.

BY558P PAS-BY608P (CONTROL ) AS.

BY558X PAS-BY608X (CONTROL ) AS.

Defrosting Control

(Electronic PCB Control)

(1)Ambient Temp. over 34°C 8h

(2)Ambient Temp. 23°C ~ 33°C 8h

(3)Ambient Temp. under 22°C 13h

(4)Power on 4h (Rated time)

Overload Protector MM3-20DC

- 4 -

NR-BY558/NR-BY55B/NR-BY608

2. SPECIFICATION AND COMPONENTS

2.2 NR-BY608PS, XS

Model NR-BY608XS NR-BY608PS

Destination Thailand Malaysia Vietnam Singapore RBD Philippines India Thailand Indonesia India

Code Attached Model TH MY VN SG WA PH X1 TH 1D X1

Material Spec. VCM

Plug C3P S3P C2P S3P C2P A2P B3P C3P C2P B3P

Power Source 220V/50Hz 240V/50Hz 220V/50Hz 230V/50Hz 220V/50Hz 230V/60Hz 230V/50Hz 220V/50Hz 220~240V/50Hz 230V/50Hz

2.1 Speciﬁcation

Capacity

(Total Net Volume)

552 602L 546L 602L 602L 546L 602L 552 602L 602L

FC:130L,

PC: 422L

FC:153L,

PC: 449L

FC:130L,

PC: 416L

FC:153L,

PC: 449L

FC:153L,

PC: 449L

FC:130L,

PC: 416L

FC:153L,

PC: 449L

FC:130L,

PC: 422L

FC:153L,PC: 449L FC:153L,

PC: 449L

Dimension

External

Width(mm) 775

Depth(mm) 741

Height(mm) 1846

Temperature Control FC Electronic control (PCB)

PC Electrical danper NSBD060AA1 Bafﬂe danper thermostat

Net Weight (Kg) 86 Kg

Defrosting Full-automatic heater defrost with PCB control

Exterior Finish (cabinet / door) PCM colour - Polyester paint coating / (Polyester painting steel / Painting glass )

Inner Liner Vacuum Formed ABS resin

Insulation Cyclopentane (cabinet and door)

2.2 Sealed Unit

Compressor ERI100E13DGH

Condenser Bundy & Copper tube Type

Pressure

Reducing Device

Type Capillary Tube

I/D x Length Ø 0.77mm. X 3375mm.

2ND Pressure 0.637MPa

Evaporator

Refrigerant

Type Fin And Tube

Type R600a

Charge 73 ± 5g

Lubricating Oil Type Freol S - 10

Charge 215 ± 5ml

2.3 Electric Part

Door Switch Type D3D-121 (S.P. - S.T.)

Rating 250V / 0.5A

Fan Motor Type 11338JE-12L-BU

Rating DC 12V / 0.15A

Applied Fan Ø 110mm. prop fan (Box Type)

Light Irradiation

Device (PC)

Type LED Lamp PCB(PC)

Rating 12V / 100mA

Heating Device

For Defrosting

Type MM6-8V41

Rating 220V / 198W

Defrost Thermal Fuse Type Micro Temp.

Rating 250V / 10A / 73°C

Defrost Sensor (DFC) Type NTC

Rating B = 3819K ± 2%

R10 = 3.899KΩ± 3%

FC Sensor (FCC) Type NTC

Rating B = 3850K ± 2%

R10 = 18.9KΩ± 1.8%

Ambient Temperature

Sensor (ATC)

Type NTC

Rating B = 3435K ± 1%

R25 = 10.0KΩ± 3%

Control Board BY608PS PAS-BY608P (CONTROL ) AS.

BY608XS PAS-BY608X (CONTROL ) AS.

Defrosting Control

(Electronic PCB Control)

(2)Ambient Temp. 23°C ~ 33°C 8h

(3)Ambient Temp. under 22°C 13h

(4)Power on 4h (Rated time)

MM3-20DC

Overload Protector MM3-20DC

- 5 -

NR-BY558/NR-BY55B/NR-BY608

3. PERFORMANCE DATA

3.1 NR-BY55BPS, NR-BY55BVW, NR-BY558PS (AT 32 ± 1 °C)

3.2 NR-BY558XS (AT 32 ± 1 °C)

3.3 NR-BY608PS (AT 32 ± 1 °C)

3.4 NR-BY608XS (AT 32 ± 1 °C)

TEMPERATURE CONTROL COLDEST ( ECO - OFF ) ( ECO - ON ) WARMEST

MEDIUM

Mean Fresh Food Compartment Temp. t3 (°C) 2.0±2.5 3.5±2.5 4.0±2.5 6.0±2.5

Mean Freezer Load Temp. (°C) -22.0±2.5 -20.0±2.5 -18.0±2.5 -17.0±2.5

Vegetable Crisper Temp. (°C) - 4.0±2.5 5.0±2.5 -

PC Door Shelf Upper Tem. (°C) - 6.5±2.5 7.0±2.5 -

Egg Tray Temp. (°C) - 3.0±2.5 4.0±2.5 -

PC Door Shelf Bottom Temp. (°C) - 5.0±2.5 6.5±2.5 -

Chilled Case Temp. (°C) - 0.0±2.5 1.0±2.5 -

Running Ratio (%) 85±15 75±15 65±15 60±15

TEMPERATURE CONTROL COLDEST ( ECO - OFF ) ( ECO - ON ) WARMEST

MEDIUM

Mean Fresh Food Compartment Temp. t3 (°C) 2.0±2.5 3.5±2.5 4.0±2.5 6.0±2.5

Mean Freezer Load Temp. (°C) -22.0±2.5 -20.0±2.5 -18.0±2.5 -15.0±2.5

Vegetable Crisper Temp. (°C) - 4.0±2.5 5.0±2.5 -

PC Door Shelf Upper Tem. (°C) - 6.5±2.5 7.0±2.5 -

Egg Tray Temp. (°C) - 3.0±2.5 4.0±2.5 -

PC Door Shelf Bottom Temp. (°C) - 5.0±2.5 6.5±2.5 -

Chilled Case Temp. (°C) - -2.5±2.5 -2.5±2.5 -

Running Ratio (%) 85±15 75±15 65±15 60±15

TEMPERATURE CONTROL COLDEST ( ECO - OFF ) ( ECO - ON ) WARMEST

MEDIUM

Mean Fresh Food Compartment Temp. t3 (°C) 2.0±2.5 3.5±2.5 4.0±2.5 6.0±2.5

Mean Freezer Load Temp. (°C) -22.0±2.5 -20.0±2.5 -18.5±2.5 -17.0±2.5

Vegetable Crisper Temp. (°C) - 4.0±2.5 5.0±2.5 -

PC Door Shelf Upper Tem. (°C) - 6.5±2.5 7.0±2.5 -

Egg Tray Temp. (°C) - 3.0±2.5 4.0±2.5 -

PC Door Shelf Bottom Temp. (°C) - 5.0±2.5 6.5±2.5 -

PF Case Temp. (°C) - 0.0±2.5 0.0±2.5 -

Running Ratio (%) 85±15 75±15 70±15 60±15

TEMPERATURE CONTROL COLDEST ( ECO - OFF ) ( ECO - ON ) WARMEST

MEDIUM

Mean Fresh Food Compartment Temp. t3 (°C) 2.0±2.5 3.5±2.5 4.0±2.5 6.0±2.5

Mean Freezer Load Temp. (°C) -22.0±2.5 -20.0±2.5 -18.0±2.5 -15.0±2.5

Vegetable Crisper Temp. (°C) - 4.0±2.5 5.0±2.5 -

PC Door Shelf Upper Temp. (°C) - 6.5±2.5 7.0±2.5 -

Egg Tray Temp. (°C) - 3.0±2.5 4.0±2.5 -

PC Door Shelf Bottom Temp. (°C) - 5.0±2.5 6.5±2.5 -

Chilled Case Temp. (°C) - -2.5±2.5 -2.5±2.5 -

Running Ratio (%) 85±15 75±15 70±15 60±15

- 6 -

NR-BY558/NR-BY55B/NR-BY608

PROCESS INSPECTION DISPLAY

IN-PROCESS INSPECTION

START

CONDITION Operate the following control within 3 sec. , within 30 sec., after power-on

while PC door are open.

Push Door switch more than 3 time but not over 10 time

END

CONDITION 1. Push Door switch more than 3 time but not over 10 time

( Manual defrost )

2. After 4 hours ( Defrost start )

CONTENTS

FOR CONTROL COMP. : R7 (71 rps )

FC FAN : High speed

HEATER : Defrost heater off

LED : ECONAVI LED has only for model which have operation panel

BRINKING (ON_1sec/OFF_1sec )

MANUAL DEFROST Push Door switch more than 3 time but not over 10 time

AUTO DIAGNOSIS During IN-PROCESS INSPECTION

Indicate AUTO DIAGNOSIS in which case abnormal condition.JUDGEMENT

NOISE MODE For 45 sec., of the start of IN-PROCESS INSPECTION

COMP. : R7 (71 rps )CONTENTS

INSPECTION OF TEMP. For 30 min., of the start of IN-PROCESS INSPECTION

Normal or abnormality is displayed according to the range of drop of FCC

ALL FREEZER LED LIGHTING……….GOOD

ALL FREEZER LED BRINKING……….BAD

JUDGEMENT

INSPECTION OF

ILLUMINANCE SENSOR During IN-PROCESS INSPECTION

JUDGEMENT After 1 min., of the start of IN-PROCESS INSPECTION

Abnormality is judged according to variation width of input voltage of

illuminance sensor.

ECONAVI LED EXTINCTION………..GOOD

ECONAVI LED BRINKING……………..BAD

4. DISPLAY SPECIFICATION

NR-BY558PS, NR-BY55BPS, NR-BY55BVW, NR-BY608PS, NR-BY608XS

ECONAVI

Quick freezing LED light

Fridge control button

Prime fresh control button

Freezer control button

- 7 -

NR-BY558/NR-BY55B/NR-BY608

5. SELF PROTECTING FUNCTION

5.1 Protection for IC

YES

Does IC receive IPM protect signal? • Normal operating.

• IC continues to stop compressor until 1 hour.

• IC indicates Self Diagnosing sign.

• IC continues to stop compressor until 1 hour.

• IC indicates Self Diagnosing sign.

IC orders to stop compressor for 10 min.

Does system protection cycle for 333 times?

IC order to stop compressor completely.

After 10 min., does PCB check if IPM protect

signal is normal?

IC cancels to stop compressor.signal is

Normal operating?

After restarting, does “Stop compressor”

occure 10 times within 2 min?

IC cancels to stop compressor.

Normal operating? After 1 hour.

SYSTEM PROTECT CONTROL CYCLE

1st time

SYSTEM PROTECT CONTROL CYCLE

333rd time

STOP COMPRESSOR

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

- 8 -

NR-BY558/NR-BY55B/NR-BY608

5.2 Protection for compressor locked

SYSTEM PROTECT CONTROL CYCLE

1st time

SYSTEM PROTECT CONTROL CYCLE

333rd time

STOP COMPRESSOR

YES

• After starting 2 sec., does IC detect

rpm < 5r/sec.?

• After starting from 2-10 sec., does PCB

detect rpm over 120r/sec.?

IC orders to stop compressor for 10 min.

• Normal operating.

After 1 hour.

IC cancels to stop compressor after 10 min.

Does system protection cycle for 333 times?

IC order to stop compressor completely.

After restarting, does “Stop compressor”

occure 10 times within 2 min.?

IC cancels to stop compressor.

Normal operating?

• IC continues to stop compressor until 1 hour.

• IC indicates Self Diagnosing sign.

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

- 9 -

NR-BY558/NR-BY55B/NR-BY608

5.3 Protection for power supply droping

YES

NODoes power supply voltage drop as condition

> 0.1 sec. and < 160V AC?

After 10 min., does PCB check power supply

voltage if it is > 180V AC?

IC cancels to stop compressor.

Normal operating?

After restarting, does “Stop compressor”

occure 10 times within 2 min?

IC cancels to stop compressor.

Normal operating?

• IC continues to stop compressor until 1 hour.

• IC indicates Self Diagnosing sign.

• IC continues to stop compressor until 1 hour.

• IC indicates Self Diagnosing sign.

IC orders to stop compressor for 10 min.

• Normal operating.

After 1 hour.

- 10 -

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