Palfinger ILSL 30 Manual de usuario

ILSL

OWNER’S MANUAL

ECN-M0258 Rev. 1.0, Date 12-06-2013

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703

Tel (888)-774-5844 Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619

Tel (609)-587-4200 Fax (609)-587-4201

Visit our website at

www.palfinger.com

for up to date information and notifications

If you received this product with damaged or missing parts,

Please contact PALFINGER Liftgates at (888)-774-5844

Revision 1.0

Table of Content

Table of Figures...................................................................................................................2

1. Important Notes......................................................................................................3

1.1 Attention.....................................................................................................3

1.2 Important Notes..........................................................................................3

1.3 General Information....................................................................................4

2. Safety Information..................................................................................................6

3. Basic Parts in Detail...............................................................................................8

3.1 General View of Liftgate .............................................................................8

3.2 Circuit Board Connector Cables .................................................................9

3.3 Control Box...............................................................................................10

3.4 Flush mounted control (optional) ..............................................................10

4. Maximum Load and Placing of Load on Platform.............................................. 11

5. Operation of Liftgate............................................................................................12

NOTE: Never slide platform in or out with load on the platform.................12

5.1 Operating the ILSL with Control Box.........................................................12

5.2 Operating the ILSL with the 3-Button flush mounted control .....................13

5.3 Operation by Hand Held Remote Control..................................................14

5.4 Operation by Foot Control ........................................................................14

6. Preventive Maintenance and Quick Check......................................................... 15

6.1 Maintenance and Care.............................................................................15

6.2 Trailer to Tractor Connection Test............................................................16

6.3 Lubrication................................................................................................17

6.3.1 Lubrication Plan..........................................................................17

6.3.2 Checking and Changing the Oil...................................................19

6.3.3 Recommended Hydraulic Fluids .................................................19

6.4 Decal Placement and Inspection ..............................................................20

6.5 Quick Check List.......................................................................................22

7. Troubleshooting...................................................................................................23

7.1 Basic Function Check...............................................................................24

7.1.1 LIFTGATE is competely DEAD (No Clicking or Movement at all) 24

7.1.2 ON-OFF switch on, but all functions are dead.............................25

7.2 Electrical and Hydraulic Schematic...........................................................26

7.2.1 Main Wiring Diagram ..................................................................26

7.2.2 Electrical Schematics..................................................................27

7.2.2.1 Control board wiring and connector setup..................... 27

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7.2.2.2 Control board plug setup............................................... 28

7.2.3 Hydraulic Schematic...................................................................29

7.3 Functional Description of Hydraulics when Operating...............................30

7.3.1 Slide Out Function ......................................................................30

7.3.2 Lower Down................................................................................30

7.3.3 Lift Up Function........................................................................... 30

7.3.4 Slide In Function.........................................................................30

7.4 ILSL Push-Pull Valving.............................................................................31

8. Needed Information for Ordering Spare Parts and Repairs.............................. 32

8.1 Ordering Spare Parts................................................................................32

8.2 Repairs.....................................................................................................32

9. Warranty ...............................................................................................................33

10. Contact Address ..................................................................................................34

Table of Figures

Figure 1: ILSL Slide lift ......................................................................................................8

Figure 2: Center Point of Load...............................................................................................11

Figure 3: Load Diagram (ILSL 30 and 40)..............................................................................11

Figure 4: Hand Held Remote Control with Plug & Socket Wiring........................................14

Figure 5: Lube Points18

Figure 6: Power Pack (Side View)..........................................................................................19

Figure 7: Power Pack (Top View)...........................................................................................19

Figure 8: Main Wiring ....................................................................................................26

Figure 9: Hydraulic Schematic...............................................................................................29

List of Tables

Table 1: Maintenance Schedule.............................................................................................15

Table 2: Recommended Hydraulic Fluids.............................................................................19

Table 3: Warranty Coverage Schedule..................................................................................33

Revision 1.0

Important Notes

1.1 Attention

Before starting any operations of the liftgate, please read and understand this OWNER’S MANUAL. Its

intention is to act as a guide for the operation personal as well as to give help with preventive maintenance but

does not take place of unauthorized usage or repair by unqualified personnel.

Please contact your nearest PALFINGER Liftgates distributor or PALFINGER Liftgates in California or New

Jersey for assistance if you have questions regarding installation, operation or maintenance.

This owner’s manual applies to the following models: ILSL Slide Units 30, 40

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid possible injury.

1.2 Important Notes

The PALFINGER Liftgates ILSL model is an electro-hydraulically driven lift gate, designed to be stored

underneath the truck or trailer for ultimate dock loading as well as offering up to 6-1/2 feet platform.

The Hydraulic Power Unit (HPU) is easily accessible for service and exchange. The whole assembly slides out

and can be serviced at that point. To exchange the Hydraulic Power Unit (HPU), two hoses and the battery

cables need to be disconnected.

The platform folded in half is supported by two torsion springs, each on one side, one support folding the other

unfolding operation. The platform in a stored position acts as the under ride guard. Lifting actions are carried

out by hydraulic cylinders mounted on the lift arms.

The gate is equipped with swing fixtures mounted to the bottom on each lift cylinder. This enables the platform

to lower down the tip towards the ground.

The hydraulic cylinders are equipped with solenoid operated valves located at the port of each cylinder which

prevents the platform from lowering accidently unless the operator is activating the controls. This system also

enables you to store the lift gate without a separate platform latch.

The piston rods are treated against corrosion. The HPU is equipped with a built-in pressure relief valve, which

prevents overloading when lifting.

The valves do not prevent overloading of the platform when lowering or tilting down.

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The electric supply is taken from the vehicle battery. If the vehicle battery is not sufficient or not existing (like

on trailer units), an auxiliary battery kit needs to be installed. The electric control power is protected via a 20

Amp fuse and an on-off switch. The switch has L.E.D. lights indicating when the control power is on. (Trailer

application has an on-off switch located in the lockable control box or at the auxiliary battery box).

The liftgate is operated from an outside control box which is located on the curbside of body. Foot controls are

optional, which enables the operator to handle the cargo and operate the lift by foot. A variety of different

product options can be purchased with the PALFINGER Liftgate as well.

1.3 General Information

REMEMBER!

It is the fleet manager’s responsibility to educate the operator on the liftgate and its intended use. The

operator’s attention should be drawn to the permitted load limits and an understanding of the operation to

ensure the safety throughout the operation.

ONE-MAN OPERATION!

Never let an “outsider” operate the liftgate while you are handling the cargo.

A “misunderstanding” can result in serious personal injury.

In the interest of safety it is important that all operating personnel properly understand the functions of

the lift gate, possible hazards, dangers, the load limits and load positioning for that specific unit.

IMPORTANT NOTICE!

Before the operator uses the lift gate, they should be thoroughly familiar with the lift’s functions and

usage according to the following:

1. Improper operation of this lift can result in serious personal injury. Do not operate unless you have

been properly instructed, have read and are familiar with the operation instructions. If you do not have

a copy of the instructions please obtain them from your employer, distributor or lessor, as appropriate,

before you attempt to operate the lift.

2. Be certain the vehicle is properly and securely stopped before using the lift.

3. Always inspect this lift for maintenance or damage before using it. If there are signs of improper

maintenance, damage to vital parts or slippery platform surface, do not use the lift. Do not attempt

your own repairs unless you are specifically trained.

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4. Do not overload. See the Rating Label on the unit for the rated load. Remember that this limit applies

to both raising and lowering operations.

5. Each load should be placed in a stable position as near as possible to the body of the truck/trailer.

6. Never stand in, move through or allow anyone else to stand in or move through the area in which the

lift operates, including that area in which a load might fall.

7. This is not a passenger lift. Do not ride the lift with unstable loads or in such a manner that a failure

would endanger you. The lift is not equipped with a back-up system to prevent falling cargo in the

event of a failure.

The maximum loads must be observed and followed!

IMPROPER USE

It is not permitted to use the tail lift:

•As an elevating work platform

•To push loads

•To carry people (Only the operator may travel on the platform)

•To clear snow

Please read through the operational and technical description of this PALFINGER Liftgate.

Thank you for choosing PALFINGER Liftgates.

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2. Safety Information

This manual follows the Guidelines set forth in “ANSI Z535.4-2007” for alerting you to possible hazards and

their potential severity.

! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious

injury.

! WARNING indicates potentially hazardous situation which, if not avoided, could result in death or serious

injury.

! CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury.

CAUTION without the safety alert symbol is used to address practices not related to personal injury.

(In this manual we use it to alert you to potentially hazardous situation which, if not avoided, may result in

property damage.)

NOTICE without the safety alert symbol is used to address practices not related to personal injury. (In this

manual we use it to alert you to special instructions, steps, or procedures.)

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Improper operation of this liftgate may result in severe personal injury or death. DO NOT operate unless you

have been properly instructed, have read and are familiar with the procedures in this manual. We have

designed this manual to illustrate the steps needed for the basic operation of this ILSL liftgate. It also provides

safety information and simple preventive maintenance tips.

This manual is not intended for use as a repair or troubleshooting guide. Repairs should be performed by an

PALFINGER Liftgates Authorized Service Center.

This Manual has been designed for use in conjunction with the ILSL series liftgate only which is designed for

different capacities. You have different options to determine the type of your Liftgate:

1) Refer to the serial number tag on the Liftgate.

2) Ask your employer or lessor.

3) Call your PALFINGER Liftgates Authorized Service Center for assistance.

4) Call PALFINGER Liftgates for assistance in the USA at 888-774-5844. You can also contact PALFINGER

Liftgates by fax (562) 924-8318, or on the internet- www.PALFINGER.com

If you are facing any problems or are in need of repair, contact PALFINGER Liftgates for information regarding

experienced and trained Authorized Service Center in your area.

Replacement manuals are available, just call us & order your manuals for FREE.

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3. Basic Parts in Detail

3.1 General View of Liftgate

Figure 1: ILSL Slide lift

Slider Rails

Push-Pull Cylinder Swing fixture

Liftarm

Lift cylinder

Foot control

Aux.

Battery kit

Parallel arm

Main section

(steel)

Tip section

(aluminum)

Cart stops

Coil springs

Folding assist

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3.2 Circuit Board Connector Cables

No. Description Part No.

1 PC- board K plus P-2007193FP

2 Cover with hinge - for control system P-2007474

3 Clamp for cover P-2010169

4 Wire harness for control box (J30+J32) P-2007410

6 Wire harness for power pack (J1) P-2010018

7 Wire harness for circuit board power (J1+J2) P-2007406

8 Wireharness with foot control switch (J3) P-1330945

10 Cable for solenoid valve (J1), (J4), (J42.1) P-67254198

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