Ozark BBQ1922 Manual de usuario
WARNING: FOR OUTDOOR USE ONLY
Do not store or use combustable materials near this applicance
Use only Ozark Mountain BBQ pellets with this smoker grill
Owner’s
Manual
Model: BBQ1922
2
Introduction
Congratulations on your purchase of your new Ozark Mountain Wood Fire Pellet
Smoker Grill. With proper set-up, operation and maintenance, this applicance will
provide you with years of delicious food and cooking enjoyment.
IMPORTANT
When you un-pack your grill, remove all parts and packaging
material from the box and inside the grill. make sure you have
all the items in the parts list. carefully check the unit and make
sure there is no damage.
if you have any problems With this product or there are
missing or damaged parts, please call customer service toll
free 1-800-459-4409 (monday to friday, 8:30 am to 5 pm est).
note : do not return the unit to the store before calling the
toll free number. do not dispose of your cartons until you are
completely satisfied With your neW pellet smoker grill.
3
14
12
22
23
13
1
15
7
3
5
4
11
16
17
19
21
18
8
10
6
11
20
2
35
9
38
24
25
28
31
30
27
26
29
Parts and Tools List
Hopper / Burner Assembly Components
Hopper / Burner Assembly Components
(pre-assembled)
Part # Part name Qty
25 Firebox 1
26 Autostart hot rod 1
27 Auger 1
28 Draft inducer fan 1
29 Auger drive motor 1
30 Pellet hopper 1
31 Primary circuit board 1
Part # Part Name Qty
1 Grill 1
2/3 Pre-assembled 1
side shelf with brackets
4/5 Caster legs 2
6/7 Wheel legs 2
8 Casters 2
9 Wheels 2
10 Bottom shelf 1
11 Side bars 2
12 Door 1
13 Door handle 1
14 Hardware kit 1
see next page for components
15 Paddle vent 1
16 Porcelain grill 1
17 Grease drain pan 1
18 Heat baffle 1
19 Grease bucket 1
20 Grill cover 1
21 Fan 1
22 Thermostat 1
23 Temperature sensor rod 1
24 Hopper / burner 1
assembly
see below for components
4
32
33 34 35
36 37
38
39
40
Hardware Kit Components
Part # Part Name Qty
32 Screws 1/4"22
33 Flat washers 1/4"6
34 Nuts 1/4"4
35 Axle pins 2
36 Axle washers 2
37 Spring washers 1/4"6
38 Wheel axles 2
39 Bolts 1/4"4
Part # Part Name Qty
40 Open end wrench 1
for installing casters,
legs and grill
Tools Supplied
5
Assembly Instructions
Follow these step-by-step instructions and you’ll be cooking in no time!
OVERVIEW
Some components come pre-assembled, but you will need to complete
the following assembly:
ASSEMBLE THE UNIT
Note: The hopper / burner assembly has been mounted to the grill
but is not shown in the diagrams below for clarity.
Unpack the package, and take out the parts, hardware bag and tools.
CONNECT THE LEGS
Parts required:
Caster legs (4/5)
Wheel legs (6/7)
Insert wheel leg (6) in caster
leg (4). Insert wheel leg (7)
in caster leg (5).
NOTE: The bracket on the lower part
of each pair of legs should face the
same side.
caster leg
wheel leg
6
ATTACH THE LEGS TO THE BOTTOM SHELF
Parts required:
Bottom shelf (10)
Hardware required:
8 x Screws 1/4" (32)
Align the holes in the brackets
of the caster legs and wheel
legs with the holes in the bottom
shelf (10).
Insert the 1/4" screws (32) through
the holes in each leg bracket,
then through the holes in the
bottom shelf. Leave the screws
loose for now.
bottom shelf
leg assembly
screw
bracket
ATTACH THE SIDE BARS TO THE LEGS
Parts required:
2 x Side bars (11)
Hardware required:
8 x Screws 1/4" (32)
Align the four holes in each side
bar (11) with the holes near the top
of each leg assembly.
Insert a 1/4" screw (32) through
each hole in the side bar, then through
the corresponding hole in the leg
assembly. Leave the screws loose
for now.
screw side bar
ATTACH THE WHEELS AND CASTERS TO THE LEGS
Parts required:
2 x Wheels (9)
2 x Wheel axles (38)
2 x Axle pins (35)
2 x Casters (8)
Hardware required:
2 x Axle washers (36)
Tools required:
Open end wrench (40)
7
With the convex centre part of
the wheel towards the inside, insert
a wheel axle (38) through each
wheel (9) and wheel leg (6/7).
Put an axle washer (36) on the other
side, then insert the axle pin (35)
through the hole in the wheel and
wheel axle.
Turn over the assembled legs/bottom
shelf, then use the provided open
end wrench to mount a caster (8)
on each caster leg (4/5) by clockwise
turning the hex nut on the caster into
the threaded hole at the bottom of
the leg tube.
caster leg
caster
wheel leg
axle
pin
axle
washer
wheel axle
wheel
Set the assembled legs/bottom shelf upright, then hold and slightly press the legs
downwards to ensure all the wheels and casters land on floor. Tighten all the screws.
MOUNT THE LEGS ON THE GRILL
Parts required:
Grill (1)
Hardware required:
4 x Bolts 1/4" (39)
4 x Nuts 1/4" (34)
4 x Flat washers 1/4" (33)
4 x Spring washers 1/4" (37)
Tools required:
Open end wrench (40)
Take the porcelain grill (16) and grease
drain pan (17) out of the grill (1), if you
haven’t already done so.
paddle
vent
washers
nut
grill
bolt
Place the grill on the legs. NOTE: The two wheel legs should be at the same side as the
paddle vent (15).
After aligning the holes in the grill and the legs, insert a 1/4" bolt (39) through each leg
tube, then through the grill.
Put a 1/4" flat washer (33) and a 1/4" spring washer (37) on each bolt inside the grill,
then put on a 1/4" nut (34) and tighten it.
8
ATTACH THE SIDE SHELF ASSEMBLY TO THE GRILL
Hardware required:
4 x Screws 1/4" (32)
Align the four holes in the side
shelf bracket (2/3) with the holes
in the grill (1).
Put a 1/4" screw (32) through each
hole and tighten it.
screw
ATTACH THE DOOR HANDLE TO THE DOOR
Parts required:
Door handle (13)
Door (12)
Hardware required:
2 x Screws 1/4" (32)
2 x Flat washers 1/4" (33)
2 x Spring washers 1/4" (37)
door handle
door
screw washers
Align the two holes in the door handle (13) with the two holes in the door (12).
Put a 1/4" spring washer (37) and a 1/4" flat washer (33) on each 1/4" screw (32).
Insert each screw through the door, then through the handle. Tighten each screw.
9
Inital Firing Instructions
folloW these instructions the first time you fire the grill
and Whenever it runs out of pellets.
FIRE THE GRILL
appropriate, grounded electrical outlet.
in the auger, then turn the power switch to ON and look into the pellet hopper to
confirm that the auger is turning. At the same time, place your fingers over the firebox
and feel the air movement from the draft inducer fan. Without touching it, look to see if
the hot rod is getting hot. Turn the power switch to OFF.
NEVER use other BBQ pellets,
grill. Do not use heating fuel pellets as they may contain hazardous materials.
Turn the power switch to ON and the temperature dial to HIGH. When the pellets begin
to fall into the firebox, turn the power switch to OFF. Note: this may take some time
during the initial charging of the auger.
to full flame.
SWITCH TO OFF AND LET THE GRILL COOL.
SETUP THE GRILL
POSITION THE HEAT BAFFLE
Position the heat baffle (18) directly over the firebox (25) on the locating brackets found
on the inside walls of the grill. The notched legs of the heat baffle should be facing
downward to fit onto the locating bracket (not shown).
POSITION THE GREASE DRAIN PAN
heavy-duty aluminum foil. Be sure the edges and ends of the foil are tight against
the bottom of the grease drain pan.
Position the grease drain pan (17) so that the short lip end hooks over the grease drain
pan support on the left side of the grill. The long lip end should rest in the V-shaped
grease drain located inside the grill on the left (not shown).
10
POSITION THE PORCELAIN GRILL
Position the porcelain grill (16) on the grill supports that run the length of the cooking
area (not shown).
POSITION THE GREASE BUCKET
Locate the grease drain tube, extending from the grill below the side shelf (3)
on the left end. Hang the grease bucket (19) on the bucket hook.
grease bucket
SEASON THE GRILL
In about two minutes, whitish-gray smoke will come out of the grill as the pellets
ignite. Close the door and set the temperature dial to HIGH.
Run the grill on HIGH for 45 minutes with the door closed. This seasons the grill and
be done before any food is cooked on it.
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