Orion L55S-13 Manual de usuario
MODEL L55S-13
SERIAL # xxxxxxx
2270 Industrial boul. , Montreal (Laval), Canada, H7S 1P9
Tel.: (450) 667-9769, Fax: (450) 667-6320
INSTRUCTION
MANUAL
FOR ALL INQUIRIES
PLEASE CONTACT
OUR LOCAL DISTRIBUTOR
FOR NORTH AMERICA ONLY
1-800-333-6556
Thank you for choosing ORION stretch-wrapping
equipment. It is a wise choice, which will benefit your company
now and in the future.
ORION uses a unique combination of functional, rugged
steel structure and sophisticated control systems to offer
equipment high in durability and low in maintenance
requirements. Our advance control systems mean that Orion
equipment can be operated safely and efficiently without the
need for special operator expertise.
Please read this manual carefully and keep it handy.
Following these simple operating instructions will insure the
safe and efficient performance of this machine while simple
maintenance procedures will guarantee a long and productive
life of the equipment.
Notice:
Our manual covers standard features of the machine. Certain
options may not be fully covered due to their unique application.
In order to acquire more information about custom made features of
your machine and to provide quicker service, the following information is
required when making an inquiry:
1)Model
2)Serial Number
3)Subassembly ( see PART LIST )
SAFETY:
ORION'S stretch wrappers should be operated with caution and common
sense as any other industrial equipment. To prevent injury and/or electrical
shocks, careful operation of the machine and awareness of its many automatic
functions is required.
NOTE: All electrical power and compressed air must to be disconnected
prior to all inspection, maintenance or repair work.
ORION PACKAGING INC.
ORION PACKAGING SYSTEMS INC.
SEMI-AUTOMATIC SPECIFICATIONS - EFFECTIVE SEPTEMBER 1st, 2000
REVISED APRIL 2001
ORION MATRIX®SERIES MODEL L-55S
Spiral Semi-Automatic Heavy Duty Low Profile w/Surrounding Steel Deck Frame
Maximum Load Size 60”W x 60”L x 84”H
Weight Capacity 6,000 Ibs. Dynamic, 30,000 Ibs. Static
Utilities 115/1/60 15 Amp Service
Turntable 66” Diameter Structural Steel Plate
Dura-Glide™Turntable Support System
Quiet in Operation, Maintenance Free
3 1/8” Height Floor to Top of Turntable
Turntable Drive 0 - 16 RPM Variable Turntable Speed
Variable Speed Drive Motor
Heavy Duty Chain Drive with Tensioner
Electronically Adjustable Acceleration/Deceleration (Soft Start)
Positive Alignment Feature
Control Features CSA Approved, NEMA 12 Control Panel
State-of the-Art Allen Bradley MicroLogix Programmable Logic Controller
User Friendly Controls with Non-Proprietary Pushbuttons, and Switches
Revo-Logic™Exact Wrap Counting Technology
Electronic Film Tension Control Adjustment on the Panel
End of Cycle Film Force Release
Separate Top and Bottom Wrap Count Selectors
Variable Speed & Separate Film Carriage Up/Down Controls
Film Carriage Raise/Lower Switch (Manual)
Cycle Pause for Stopping the Wrap Cycle Without Resetting
Reinforce Wrap for Banding
Photocell for Automatic Load Height Detection with On/Off Switch
Turntable Jog Pushbutton
Selectable Bottom Wraps First / Top Wraps First Operation
Film Delivery 20” Orion Insta-Thread™Powered Prestretch Film Delivery System
Precision Ground, Polyeurethane Pre-Stretch Rollers forConsistent, Maximum Film Yield
245% Standard Pre-Stretch Ratio (Maximum 395%)
Easy & Safe to Operate Self-Threading Carriage Design
Electronic Film Tension Control Adjustment on the Panel
Full Authority Film Dancer Bar with Variable Speed Output (Non-Wearing Sensor)
Heavy Duty ANSI Chain & Sprocket Ratio Control
Adjustable Film Roping Bar on Chassis for Stronger Interlocking of Load and Pallet
Film Carriage Elevator Drive Heavy Duty ANSI Chain Carriage Lift
Variable Speed Drive Motor
Multi-Point UHMW Precision Carriage Guidance System
Structural Features 100% Structural Steel Construction Throughout
Non-Proprietary, Locally Obtainable Components Throughout
Easy Access to All Components
Open Mechanical Design for Ease of Maintenance
Forklift Portable Base Design
Full Steel Surrounding Base Frame
Structural Steel Tube Mast Design
Hinged Mast for Ease of Shipping, Portability
Estimated Shipping Weight 2,200 Ibs.
Visit our Distributor Support Website at www.support.orionpackaging.com
MACHINE UNLOADING
INSPECTION & INSTALLATION
UNLOADING
Machine can be easily unloaded and transported by a forklift with a minimum capacity of
2500 lbs.
1. Carefully insert the forks into the lifting tubes to the maximum possible depth. Depending
on the model, a forklift access may be either at the turntable end of the machine frame, the
tower end or both. In case of the mongoose machine enter the forks under the frame or
insert the forks in the tube brackets welded to the top of the machine.
2. Lift the machine (or other part of system) only to the necessary height to move it with no
bouncing or friction on the floor.
3. Sit the machine down assuring uniform contact with the floor, which is necessary to
ensure correct and smooth operation.
INSPECTION
1. Remove all packing and supporting additions - these may include the blocks under the
carriage and the restraining bar over the table.
NOTE: when removing the stretchwrap film covering the machine, care must be taken not
to cut any of the electrical wires and/ or polyurethane covering on the film carriage rollers.
2. Perform a visual inspection of the electrical and mechanical parts for loosened joints and /
or broken connections. Any suspected shipping damage must be reported immediately to
the freight carrier. Any transport damage cannot be claimed to Orion Packaging Inc.
Items that are vulnerable to damage and must be inspected are as follows:
- Motors and transmissions
- Junction boxes
- Electrical conduits
- Proximity and limit switches
- Photocells
3. Check under the turntable to ensure that there is no crippling of the movable parts i.e.
casters, center axle or drive assembly.
4.Verify the following:
- Turntable or rotary arm drive system to confirm that the reducer to drive the chain is snug
and properly aligned.
- Verify the wires tight conduits for crushed sections or loose fittings.
- Verify the film carriage to be sure that it is correctly aligned with the tower
- Verify the tension on the lift chain.
- Verify all the dials and knobs on the control panel for smooth action.
MACHINE INSTALLATION
After the visual inspection has been completed, the electrical power and the compressed air
shall be connected as specified on the diagrams supplied with the machine.
An electrical diagram is provided with each machine in the envelope attached to the panel
box.
ASSEMBLY PROCEDURE
The structural frames of the machine have to be installed on a leveled floor.
Locate the main wrapper section into its final position, keeping the tower assembly* away
from any traffic.
The wrapper mainframe section must be bolted to the floor by the 1/2” concrete floor
anchors (leg & shield or expandable type).
Any wiring that has been disconnected to facilitate transport is marked with a number
located on the junction box to which the wiring must be reconnected. Any wire run that
appears too short or long may indicate that the position of the mechanical components is
incorrect. Verify the status of all assemblies before proceeding.
* The tower deviation from vertical must not exceed 1/4” on the distance of 10 feet (angle: 0
degrees 6’).
CONTROL PANEL
In the case of the free standing panel (console) place it adjacent to the system and anchor
firmly to the floor. Connect the liquid tight (rigid conduit) to the main junction box located on
the wrapper main frame next to the tower.
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