Orbea Occam Carbon 2020 Series Manual de usuario

BLUE PAPER

OCCAM

CARBON & HYDRO 2020

TECHNICAL MANUAL

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20202 | ORBEA ORBEA | 3

INDEX

GEOMETRY & ERGONOMY 4

TECHNICAL SPECIFICATIONS 6

HEADTUBE 8

REAR AXLE PIVOT 9

LINKAGE 10

SHOCK HARDWARE 12

MAIN PIVOT CARBON 13

MAIN PIVOT HYDRO 14

FRAME HARDWARE 15

CHAINGUIDE 17

LINKAGE ASSEMBLY 18

CABLING 20

SAG MEASUREMENT 22

DPX2 VOLUME REDUCERS 23

MAINTENANCE 24

WARRANTY 26

ADDITIONAL INFORMATION 27

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20204 | ORBEA ORBEA | 5

SIZE S M L XL

1 - SEAT TUBE (C-T) 381 419 457 508

2 - TOP TUBE (EFF) 565 592 619 649

3 - HEAD TUBE 95 105 120 140

4 - CHAINSTAY 440 440 440 440

5 - BB HEIGHT 336 336 336 336

6 - BB DROP 35 35 35 35

7 - WHEELBASE 1165 1194 1224 1259

8 - HEAD ANGLE 66º 66º 66º 66º

9 - SEAT ANGLE 77º 77º 77º 77º

11 - REACH 425 450 474 500

12 - STACK 604 613 627 646

13 - FORK LENGTH 547 547 547 547

GEOMETRY & ERGONOMY

HEIGHT ( CM )HEIGHT ( IN )SIZE

150 -165 59.1”-65.0” S

160-175 63.0”-68.9” M

170-185 66.9”-72.8” L

180-198 70.9”-78.0” XL

* Estimated measurements

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20206 | ORBEA ORBEA | 7

TECHNICAL SPECIFICATIONS

OCCAM CARBON OCCAM HYDRO

FRAME MATERIAL

FRONT TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED

HIGH POLISHED

REAR TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED

LINKAGE ALLOY ALLOY

OCCAM CARBON & HYDRO

INTENDED USE TRAIL, ALL MOUNTAIN, ENDURO

SIZES S,M,L,XL

REAR TRAVEL 140mm

MAX FRONT FORK TRAVEL 140mm (150mm OPTION)

WHEEL SIZE 29” (ALL SIZES)

TYRE MAX SIZE 29X2.6

FORK OFFSET 44mm (both 140 and 150 travel)

BOTTOM BRACKET BSA 73MM THREADED

HEADSET INTEGRATED 1 1/8-1,5

REAR AXLE STANDARD BOOST 148X12

REAR AXLE MEASUREMENTS 12X187

REAR AXLE THREAD PITCH 1.5mm

SEATPOST DIAMETER 31.6mm

SEATCLAMP INT DIAMETER 35mm

MAX SEATPOST INSERTION S(213mm) M(240mm) L(280mm) XL(280mm)

FRONT DERAILLEUR N/A 1X ONLY

MAX CHAINRING SIZE 34T ROUND/32T OVAL

MIN CHAINRING SIZE 30T

REAR BRAKE DISC POST MOUNT

OCCAM CARBON & HYDRO

MAX REAR ROTOR SIZE 200mm

MIN REAR ROTOR SIZE 180mm

SHOCK LENGHT (EYE-TO-EYE)250mm

SHOCK STROKE 50mm

SHOCH HARDWARE

FRONT TRIANGLE 8X21,844

SHOCK EXTENDER 8X15,748

CHAIN GUIDE YES CARBON. DIRECT MOUNT ON CHAINSTAY

NO HYDRO

ICGS05 MOUNT NO

CABLING INTERNAL (FULL HOUSING)

LEFT-ROAD CABLING READY YES

BOTTLE HOLDER ONE (ALL SIZES)

DI2 COMPATIBLE NO

DRIVETRAIN COMPATIBILITY 11 AND 12 SPEED

POWER METER COMPATIBILITY CONSULT MANUFACTURER´S SPECIFICATIONS

SAG RECOMENDADO 25%-30%

* Not all calipers and rotors in the market are compatible with all frames.

All componets specicated from Orbea have been tested. For aftermarket options, check componentes dimensions

and tolerances befores purchasing.

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20208 | ORBEA ORBEA | 9

Revisión: 5

HEADTUBE REAR AXLE PIVOT

HEADSET KIT OCCAM 2020 CARBON: YES | HYDRO: YES

KIT Nº: Y0000127 QUANTITY

HEADSET ACROS 11/8-1,5 INT 1

TOPCAP. ACROS 11/8 1

REAR AXLE 12X148 CARBON: YES | HYDRO: YES

01 ART Nº: 11100064 QUANTITY

REAR AXLE 12x148 1

REAR AXLE BEARING KIT CARBON: YES | HYDRO: YES

04 KIT Nº: Y0000129 QUANTITY

BEARINGS REAR AXLE 6803 2

DERAILLEUR HANGER CARBON: YES | HYDRO: YES

02 ART Nº: 15430176 QUANTITY

DERAILLEUR HANGER 1

KIT AXLE PIVOT (HANGER NOT INCLUDED) CARBON: YES | HYDRO: YES

03 KIT Nº: Y0000128 QUANTITY

3.1 LEFT AXLE INSERT NUT 1

3.2 O-RING LEFT 13X1 1

3.3 CIRCLIP LEFT SB26 1

3.4FIXING RING RIGHT 1

UPPER

45º

7,5

Ø 42

Ø 52,1

Ø 58

Ø 48

LOWER

3.1

3.4

3.2

3.3

10 Nm

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202010 | ORBEA ORBEA | 11

LEFT LINKAGE KIT CARBON: YES | HYDRO: YES

05 KIT Nº: Y0000130 QUANTITY

5.1 LEFT LINKAGE 1

5.2 LINKAGE BOLT 1

RIGHT LINKAGE KIT CARBON: YES | HYDRO: YES

06 KIT Nº: Y0000131 QUANTITY

6.1 BIELETA DRCHA 1

6.2 TORNILLO BIELETA 1

LINKAGE AXLE CARBON: YES | HYDRO: YES

07 ART Nº: 12330045 QUANTITY

LINKAGE AXLE 1

SHOCK EXTENDER CARBON: YES | HYDRO: YES

10 ART Nº: 122330048 QUANTITY

SHOCK EXTENDER 1

LINKAGE HARDWARE KIT (BOTH SIDES) CARBON: YES | HYDRO: YES

08 KIT Nº: Y0000132 QUANTITY

8.1 LINKAGE/SEATSTAY BOLT 2

8.2 LINKAGE/SHOCK EXT BOLT 2

8.3 LINKAGE/SEATSTAY WASHER 4

8.4 LINKAGE/SHOCK EXT WASHER 2

LINKAGE BEARING KIT CARBON: YES | HYDRO: YES

09 KIT Nº: Y0000133 QUANTITY

9.1 BEARINGS LINKAGE/SEATSTAY 6800 4

9.2 BEARING LINKAGE/SHOCK EXT 6802 2

9.3 BEARING LINKAGE/FRAME 6804 2

10 Nm

15 Nm

10 Nm

15 Nm

638

LINKAGE

8.2

8.1

8.3

9.1

8.3

8.4

9.3 8.4

8.3

9.1

8.3

8.1

5.2 5.1

9.2 8.2

9.2

6.2 6.1 7 9.3

Serie 200

Serie 600

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202012 | ORBEA ORBEA | 13

SHOCK HARDWARE KIT CARBON: YES | HYDRO: YES

11 KIT Nº: Y0000134 QUANTITY

11.1 SHOCK-FT BOLT 1

11.2 SHOCK-FT WASHER 1

11.3 SHOCK-SHOCK EXT. BOLT 1

KIT HARDWARE MAIN PIVOT CARBON CARBON: YES | HYDRO: NO

12 KIT Nº: Y0000135 QUANTITY

12.1 EXPANDER BOLT 1

12.2 EXPANDER WASHER 1

12.3 EXPANDER CONE 1

12.4 MAIN PIVOT AXLE 1

12.5 PRELOAD WASHER 1

12.6 O-RING MAIN PIVOT AXLE 1

12.7 PRELOAD BUSHING MAIN PIVOT 1

MAIN PIVOT BEARING KIT CARBON CARBON: YES | HYDRO: NO

13 KIT Nº: Y0000136 CANTIDAD

13.1 MAIN PIVOT BEARING LEFT 6803 1

13.2 MAIN PIVOT BEARING RIGHT 6802 1

5 Nm

20 Nm

10 Nm

SHOCK HARDWARE MAIN PIVOT CARBON

11.1 11.2

13.1

12.6

12.2

12.4

12.7

12.5

12.3

12.1

13.2

11.3

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202014 | ORBEA ORBEA | 15

KIT HARDWARE MAIN PIVOT HYDRO CARBON: YES | HYDRO: NO

14 KIT Nº: Y0000154 QUANTITY

14.1 MAIN PIVOT NUT HYDRO 1

14.2 MAIN PIVOT WASHER HYDRO 2

14.3 MAIN PIVOT AXLE HYDRO 1

KIT BEARINGS MAIN PIVOT HYDRO CARBON:NO | HYDRO: YES

15 KIT Nº: Y0000155 QUANTITY

15.1 MAIN PIVOT BEARING HYDRO 6801 2

MAIN PIVOT HYDRO

14.2

14.2 14.315.1

15.1

14.1

DOWNTUBE PROTECTOR CARBON CARBON: YES | HYDRO: NO

16 ART Nº: 11000386 QUANTITY

DOWNTUBE PROTECTOR CARBON 1

RIGHT CHAINSTAY PROTECT CARBON CARBON: YES | HYDRO: NO

17 ART Nº: 11000388 QUANTITY

RIGHT CHAINSTAY PROTECT CARBON 1

DOWNTUBE PROTECTOR HYDRO CARBON: NO | HYDRO: YES

19 ART Nº: 11000542 QUANTITY

PROTECTOR TUBO DIAGONAL HYDRO 1

KIT CHAINSTAY PROTECTOR CARBON CARBON: YES | HYDRO: NO

18 KIT Nº: Y0000137 QUANTITY

18.1 CHAINSTAY PROTECTOR CARBON 1

18.2 BOLT M3X12 1

FRAME HARDWARE

16 19

CHAINSTAY PROTECTOR HYDRO CARBON: NO | HYDRO: YES

20 ART Nº: 11000541 QUANTITY

PROTECTOR BASE DRCHA HYDRO 1

15 Nm

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202016 | ORBEA ORBEA | 17

KIT CHAINGUIDE OCCAM 20 CARBON: YES | HYDRO: NO

23 KIT Nº: Y0000139 QUANTITY

23.1 BOLT M3X15 2

23.2 CHAINGUIDE OCCAM 20 1

23.3 CHAINGUIDE BRACKET 1

23.4 NUT M3 1

23.5 CHAINGUIDE WASHER 4

CHAINGUIDE

23.1

23.2

23.3

23.4

23.5

CABLESTOP KIT OCCAM 20 CARBON: YES | HYDRO: YES

22 KIT Nº: Y0000138 QUANTITY

22.1 C.STOP GEAR-BRAKE DOWNTUBE 2

22.2 C.STOP BRAKE CHAINSTAY 1

SEATPOST CLAMP OCCAM 20 HYDRO/CARBON CARBON: YES | HYDRO: YES

21 ART Nº: 11160004 QUANTITY

SEATPOST CLAMP occam 20 hydro/carbon 34.9 1

FRAME HARDWARE

22.1

22.2

22.3

Serie 200

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202018 | ORBEA ORBEA | 19

PRELOAD TOOL KIT OCCAM 20 CARBON: YES | HYDRO: YES

KIT Nº: Y0000141 QUANTITY

PRELOAD TOOL OCCAM 20 1

PRELOAD TOOL WASHER OCCAM 20 1

Serie 200

Serie 600

638

15 Nm

Montar la bieleta opuesta en el eje

With the frame bearings already installed on the frame,

install the linkage pre-assembly into the frame.

638

Linkage axle and arm pre-assembly with bearings and bolt.

Apply threadlock on the free end of the axle.

M6x20 Allen bolt

02 04 05

Linkage arm

Occam 2020 linkage axle

The linkage pre-assembly

must be done on the

non-threaded end of the

axle.

Install the right

linkage arm onto

the axle.

Screw the preload into

the axle and turn to it to

preload the assembly.

Apply

threadlock

on the axle´s

end before

installing

it into the

linkage arm.

2. Remove the preload tool.

1. Tighten the M6x20 Allen bolt.

LINKAGE ASSEMBLY

15 Nm

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