Open Date Digi-3-Coder Especificaciones
Digi-3-Coder
(Hot Foil Printer)
INSTALLATION DETAILS
OPERATOR INSTRUCTIONS
PARTS LISTING
CIRCUIT DIAGRAMS
Designed and manufactured by:
OPEN DATE EQUIPMENT LIMITED
UNITS 8 & 9 PUMA TRADE PARK
145 MORDEN ROAD
MITCHAM
SURREY
CR4 4DG
UNITED KINGDOM
Tel: 0044 (0) 208 655-4999
Fax: 0044 (0) 208 655-4990
Email: [email protected]
Web site: www.opendate.co.uk
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 1
Digi-3-Coder Index
Description Page
Index 2
Safety Instructions 3
Declaration of Conformity 4
Operating Specifications 5
Installation Procedures 6
Standard Frame Installation 7
Pneumatic Installation Details 8
Electrical Installation Details. 9
Fault And Print Relay Connections 10
Low Air Pressure Connections 11
Solenoid Valve Details 12
Getting Started, Operating Instructions
Initial Setting Procedures 13 - 14
Membrane & LED’s Layout 15
Operator Controls 16
System LED’s & Faults 17
Threading Diagram 18
Operator Instructions 19
Mechanical Fault Finding 20
Print Quality Deterioration 21
Technical Information
Main Circuit Board Connections 22
Wiring Details Plug on Printer 23
Connections Box PCB 24
Wiring Details Connection Cable 25
Dip Switch Settings & Explanations 26
Digi-3-Coder Dimensional Drawing 27
Cassette Spare Parts Drawing 28
Cassette Spare Parts Listing 29
Printer Body Spare Parts Drawing 30
Printer Body Spare Parts Listing 31
Connection Box Spare Parts Drawing 32
Connection Box Spare Parts Listing 33
Cylinder Assembly Spare Parts Drawing 34
Cylinder Assembly Spare Parts Listing 35
Recommended Spares Listing 36
Type Holder Details 37
Foil Sensor Instructions 38
Calibration Method 39
Machine Serial No. Identification. 40
Airborne Noise Emissions. 41
Warranty 42
Open Date Group Companies & Agents. 43
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 2
IMPORTANT SAFETY INSTRUCTIONS
1. Read these instructions carefully. Follow all warnings and instructions marked on the product.
2. Always disconnect the printhead and controller from the mains electricity and air supply before
attempting to clean or service it.
3. Never operate the printhead unless it is installed within the mounting frame supplied. When installed
correctly, the gap between the printer and print base should not be greater than 5mm. (see page 7)
4. Do not use the product near water. Never spill liquid of any kind on to the product.
5. Do not place this product on an unstable stand, table or machine. It may fall causing serious damage to
the product or injury to the operator.
6. Never insert objects of any kind into this product through any openings or gaps as they may touch
dangerous voltage points or short circuit parts that could result in fire or electric shock.
7. This product should only be operated from the type of electrical supply as indicated on the side guard of
the printer. (see page 5 & 39)
8. Ensure that the printhead connection cable is fully secured to the printer, with the bayonet connector
fully locked in place. Failure to do this will result in the machine not being properly earthed.
9. Use only the power cable supplied with the product. The cable supplied is three core mains cable,
utilising one wire as a grounding conductor. This must be connected to a suitable earth point at the
electrical supply. This is a safety feature. If any doubt arises in trying to connect the power cable, please
contact the manufacturer or agent who supplied the product.
10. Do not allow anything to rest on the power cable. Do not locate the product where persons will walk on
the cable.
11. If an extension cable is used with this product, make sure that the total ampere ratings of the equipment
plugged into the extension cable does not exceed the extension cable ampere rating. Also make sure
that the total rating does not exceed the fuse rating.
12. Do not service this product yourself as opening or removing guards may expose you to dangerous
voltage points, major burns and other risks. Refer all servicing to qualified personnel.
13. Do not attempt to use to use this product in areas where explosive gases or substances are present.
14. Once the product is under normal working conditions, care must be taken when removing the type
holder as you can easily burn yourself. There is a yellow warning sign on the type holder access door
indicating a danger. Open the door by gripping it at the side. The type holder can get very hot, it should
only be held by its plastic handle. Never touch the metallic parts, as temperatures could be as high as
220 degrees C.
15. Disconnect the product from the electrical and air supply, referring to servicing by qualified personnel
under the following conditions.
a. If the power cable is damaged or frayed.
b. If the air pipes are damaged in any way.
c. If liquid has been spilled into or if the product has been exposed to rain or water.
d. If the product does not operate normally when the operating instructions are followed. Adjust
only those controls that are covered by the instructions. Improper adjustment may result an
damage needing qualified technicians to restore the product to normal operating conditions.
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 3
EC DECLARATION OF CONFORMITY (Passed EMC Tests, September 2005)
We hereby declare that the following machinery complies with the essential health and safety
requirements of the Machinery Directive 98/37/EC, and the Low Voltage Directive 73/23/EEC
and its amendments, and the requirements of the Electromagnetic Compatibility Directive
89/336/EEC and its amendments.
Machine Description: Hot Foil Printer.
Model: Digi-3-Coder
Type: .....................
Serial number: .....................
Manufactured by: Open Date Equipment Limited.
Address Units 8 & 9, Puma Trade Park,
145 Morden Road,
Mitcham,
Surrey. CR4 4DG
United Kingdom.
The following transposed harmonised European standards have been used.
BS EN ISO 12100: part 1, 2003. Safety of machinery. Basic concepts, general principles for
design. Basic terminology, methodology.
BS EN ISO 12100: part 2, 2003. Safety of machinery. Basic concepts, general principles for
design. Technical principles.
EN294: 1992. Safety of machinery. Safety distances to prevent danger zones being reached by the
upper limbs.
BS EN 563:1994. Safety of machinery. Temperatures of touchable surfaces. Ergonomics data to
establish temperature limit values for hot surfaces.
EN60204: part 1, 1997. Safety of machinery. Electrical equipment of machines. Specification for
general requirements.
Emissions Tests
Generic Standard: EN61000-6-3:2001. Including Conducted Emissions, Radiated Emissions,
Harmonics & Voltage Flicker.
Immunity Tests
Generic Standard: EN61000-6-1:2001. Including Electrostatic Discharge, Radiated
Immunity, Fast Burst Transients, Surge Immunity, Conducted RF Immunity, Magnetic Immunity & Voltage
Dips.
FCC Part 15 Verification , Class A. Conducted and Radiated Emissions.
In addition, this machinery has been designed and manufactured in accordance with:-
PD 5304:2000, Safe use of machinery.
A technical construction file for this machinery is retained at the above address.
Signed: ............................................ Date: ...........................................
Name K.F. Wingfield. Position Service Manager
Signing on behalf of the manufacturer.
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 4
Operating Specifications for Digi-3-Coder
Supply Voltage (Autosensed)
Nominal 230v AC, plus or minus 10% tolerance (207 – 253). 50 or 60 Hertz.
Nominal 115v AC, plus or minus 5% tolerance (109 – 121). 50 or 60 Hertz.
Heater
Single Cartridge Heater, 240 Volt AC, 500 Watt. (Part No. HEA 312070)
Normal temperature range: 70ºC to 220ºC, or 158ºF to 428ºF
Thermistor
Model No. USP5362 (Part No. THE 312080)
Output Relay Contacts
Fault Relay:- Rated at 24V DC, 1 amp current.
Print Relay:- Rated at 24V DC, 1 amp current.
(Both relays utilise common, normally open or normally closed contacts)
Input Print Signals
Voltage Free contacts. (microswitch, relay or plc etc.)
Voltage 10 – 30 Volts AC or DC (polarity unimportant)
Microprocessor
PIC Micro-Processor type:-.
Controlled by a specific designed membrane panel with inbuilt switches etc.
The temperature display is seen through a translucent panel on the membrane.
Solenoid Valve Output
24 Volt DC, 80mA current normally. (Part No. VAL 312034)
Air Pressure required
4.0 to 6.8 bar
Air Consumption
231cc @ 6.8 bar free air per cycle.
Foil Capacity
153 Metres (500 feet)
Foil Indexing
2mm to 16mm in 0.1mm increments. (0.078" to 0.625" in 0.005” Increments)
Dwell Time
10 to 2000 milliseconds.
Print Signal Delay
0 to 999 milliseconds. (Indicated by flashing green LED if activated)
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 5
Digi-3-Coder Installation Procedures
Do not connect the mains supply until you have ensured that correct voltage is being
supplied. (See page 5, Operating Specifications)
If the printer is fitted to a stand alone bracket provided by Open Date Equipment Limited,
connect the electrical supply as required. Connect a 6mm air pipe to the solenoid valve. The
air supply should be fitted with an Air Filter Regulator, not supplied by Open Date
Equipment.
Note!
The air supply received must be clean and dry, any moisture may damage the printer.
Procedures
1. Mount the printer into the frame.
2. Ensure the printer is approximately parallel to the print base, and the
clearance under the printer is approximately 5mm. (See page 7)
3. Place and secure the connecting box in a suitable position, ensuring the cable
socket reaches the printer. (see page 8)
4. Connect the two 6mm air pipes (red & black) to the solenoid valve & the
Printer (see page 8)
5. Connect a 6mm air supply pipe from the solenoid valve to a dry air supply,
through an Air Filter Regulator to control the pressure required. (see page 8)
Note!
Ensure all cables and air pipes are properly fed and do not obstruct the substrate or
printer movements.
Connections
Mains Supply (see pages 5, 9 & 24)
Trigger/Print Signal (see pages 5, & 24)
Solenoid Valve (see pages 12 & 24)
Relays (see pages 10 & 24)
Low Air (see pages 11 & 24)
Settings and Calibration
Dip switch Settings (see page 26)
Calibration of Printer (see page 39)
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 6
Digi-3-Coder Standard Frame Installation
Print Centre Line
Cassette Release Catch
Standard Eurocode Frame
Levelling Nuts, both ends
Print Base
Locking Handle
(Li t Up)
Ensure the Nip Roller is ully engaged.
(Rotate Clockwise until it stops)
Positioning Handle
Maximum 5 mm Gap or Sa ety
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 7
Digi-3-Coder
(Fitted with solenoid Valve)
6mm "RED" Nylon T bing
Connecting Box
6mm "BLACK" Nylon T bing
Air Supply, 4 to 6.8 Bar
(6 mm NylonTubing)
Digi-3-Coder Pneumatic Installation Details
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 8
Connecting Box
Digi-3-Coder Electrical Installation Details
(Fitted with solenoid Valve)
Mains Input Cable
Supply 110 230 Volts AC
(Auto sensed)
Digi 3 Coder
Fuse 2amp Anti Surge (Part No. FUS 503512)
ON / OFF Switch
(Double pole)
Cable Socket Assembly
(Part No. CAB 313019)
1.5 Metres Long
Connection Socket
There are 3 spare Cable glands,to allow
connecting of Print Signals,Fault relays
and Air Switches etc.
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 9
Signal Return
Signal Return
Digi-3-Coder Fault and Print Relay Connections
Max 24v DC (1 amp)
Max 24v DC (1 amp)
Signal Return
Digi-3-Coder Individual Relays & Connections
PRINT RELAY
FAULT RELAY
Both Relays are Rated at 24v DC, 1 amp maximum urrent.
onne tion (High going Low) see below:-
Max 24v DC (1 amp)
Linking the Fault and Print relays will a hieve optimum se urity. If the Print swit h is turned off,
or when any fault o urs the relays will hange state. This will break the signal return
Link Wire
Digi-3-Coder (Issue 1.2) 6 October 2005 Page 10
Tabla de contenidos
Otros manuales de Impresora de Open Date
