Omron UM Series Manual de usuario

UM/MC3

Safety Mat / Safety Mat Controller

Stay one step ahead in safety

OMRON Safety Mats continue on their unique path of evolution. On-site safety can be further

improved by placing Safety Mats precisely in areas where other sensors do not reach. The

Safety Mats elicit the full power of every location and are suitable for any application.

Safety Mats are safety measures that

take into consideration usability in the workplace.

tion.

Laser Scanner

Safety Mat

Console

The safety mat has received EN ISO 13856-1 safety standard certification and complies with

ANSI/RIA15.06 and other standards. Meets PLd/

Safety Category 3 (EN ISO13849-1) requirements when

used in combination with the safety controller G9SP

or the safety mat controller MC3.

Complies with international safety standards

OMRON Safety Mats continue on their unique path of evolution. On-site safety can be further

improved by placing Safety Mats precisely in areas where other sensors do not reach. The

Safety Mats elicit the full power of every location and are suitable for any application.

Safety Mats are safety measures that

take into consideration usability in the workplace.

Reduce labor associated with cumbersome layout, installation and maintenance

The UM system takes the site into consideration

ation

Broad product selection ensures compatibility with a wide variety of sites

The UM s

ste

takes the site intoco

Broad product sel

ction ensures compatibilit

Mats sized in inches are also available for use in North America. Contact your dealer for more information about the models and delivery periods.

Controller

Laser Scanner

Safety Mat

Console

Wiring for six Safety Mats

Wiring for two Safety Mats

Connectors make wiring simple

Cables with connectors make wiring easy, even when multiple mats are used.

A variety of mat sizes are available.You can select mats that suit the protected area.

UM-Y-2-1 Y Connector

UMDB-6

Distribution Box

Trim that takes wiring and maintenance into consideration

The snap-type trim ensures proper cable installation and simplifies the maintenance and installation of mats.

Aluminum Trim

PVC Trim Cover

300

1000

1500

300

(Unit: mm)

The safety mat has received EN1760-1:1998 safety standard certification and complies with

ANSI/RIA15.06-1999 and other standards. Meets PLd/

Safety Category 3 (EN ISO13849-1: 2008) requirements when

used in combination with the safety controller G9SP

or the safety mat controller MC3.

Complies with international safety standards

Safety Mat/Safety Mat Controller

UM/MC3

Safety Mat That Is Easy

to Install and Maintain

• Simple connection allows multiple mats to be joined together.

• A wide variety of mat sizes are available.

• Meets PLd/Safety Category 3 (EN ISO13849-1)

requirements when used in combination with the safety

controller G9SP or the safety mat controller MC3.

• Complies with North American safety standards,

including ANSI/RIA15.06.

Model Number Structure

Model Number Legend

Safety Mat

Ordering Information

Safety Mat Controller

Safety Mat

Note: 1. These Mats are made of rubber, and there is a tolerance of ±6 mm for the dimensions that are given above.

2. Refer to Safety Mat in Dimensions on page 10 for the dimensions of the base and the location of the cable.

Be sure to read the "Safety Precautions"

on page 14 and 15.

Safety outputs Auxiliary outputs Rated voltage Terminal block type Model

SPDT-NO SPDT-NC 24 VDC Screw terminals MC3

Dimensions Black Yellow

A (mm) B (mm) Model Model

300 300 UMM5-0300-0300 UMYM5-0300-0300

400 400 UMM5-0400-0400 UMYM5-0400-0400

500 250 UMM5-0500-0250 UMYM5-0500-0250

500 400 UMM5-0500-0400 UMYM5-0500-0400

500 500 UMM5-0500-0500 UMYM5-0500-0500

500 1500 UMM5-0500-1500 UMYM5-0500-1500

600 400 UMM5-0600-0400 UMYM5-0600-0400

750 250 UMM5-0750-0250 UMYM5-0750-0250

750 500 UMM5-0750-0500 UMYM5-0750-0500

750 750 UMM5-0750-0750 UMYM5-0750-0750

750 1500 UMM5-0750-1500 UMYM5-0750-1500

1000 500 UMM5-1000-0500 UMYM5-1000-0500

1000 750 UMM5-1000-0750 UMYM5-1000-0750

1000 1000 UMM5-1000-1000 UMYM5-1000-1000

1000 1250 UMM5-1000-1250 UMYM5-1000-1250

1000 1500 UMM5-1000-1500 UMYM5-1000-1500

Base

UM@@@-@-@

–––––

12345

1. Color

None : Black

Y : Yellow

2. Unit of Length

None : Inch

M : Millimeter

4. Safety Mat Dimension A

5. Safety Mat Dimension B

3. Cable Length

5:5m

10 : 10 m

UM/MC3

Trims

Note: 12 screws (No. 8-32 ✕1.25") and 12 anchors are included with Ramp Trim with Yellow PVC Cover (UMRT4 and UMRT8) and Aluminum

Ramp Trim (UMAL).

Accessories

Note: For trims and accessories required for the Safety Mat system configuration, see "Installation" on page 7.

Appearance Name Model Remarks

Ramp Trim with Yellow PVC

Cover (1.22 m) UMRT4 Installed on the perimeter of the Safety Mat. Each

Trim is composed of two parts, an aluminum base

and a PVC Cover. Possible to install cables in-

side.

Ramp Trim with Yellow PVC

Cover (2.44 m) UMRT8

Joining Trim (1.22 m) UMJS4 The Joining Trims join the Safety Mats when two

or more Safety Mats are being combined. In addi-

tion to joining the Safety Mats, the Joining Trims

preserve the Safety Mat's sensitivity at the joints.

Joining Trim (2.44 m) UMJS8

Aluminum Ramp Trim

(2.44 m) UMAL Installed on the perimeter of the Safety Mat.

Molded Outside Corner UMOC

Installed at the outside corners of the Safety Mat

combining with Ramp Trims with Yellow PVC

Cover.

Molded Inside Corner UMIC

Installed at the inside corners when two or more

Safety Mats combining with Ramp Trims with Yel-

low PVC Cover are being combined.

Appearance Name Model Remarks

Distribution Box

(for six mats) UMDB-6 Used to connect to two or more Safety Mats to the

single MC3 Safety Mat Controller.

Waterproof Cover XS2Z-22 Used to protect the unused connectors of

UMDB-6.

Y Connector UM-Y-2-1 Used to connect two Safety Mats to the single

MC3 Safety Mat Controller.

Panel-mount Connector UMPMC Distributes to individual lines to connect the Safe-

ty Mat to a MC3 Safety Mat Controller.

Extension Cable (3 m) UMEC-03

This cable is used to extend a cable, or to connect

the UMPMC to the UMDB-6.

Extension Cable (5 m) UMEC-05

Extension Cable (10 m) UMEC-10

Extension Cable (15 m) UMEC-15

Connector with cable

Socket on one cable end (1 m) XS2F-D421-C80-F

Used to connect the UMDB-6 to the MC3 Safe-

ty Mat Controllers.

Connector with cable

Socket on one cable end (2 m) XS2F-D421-D80-F

Connector with cable

Socket on one cable end (5 m) XS2F-D421-G80-F

Connector with cable

Socket on one cable end (10 m) XS2F-D421-J80-F

UM/MC3

Specifications

Ratings

Safety Mat Controller

Power input

*Power consumption of loads is not included.

Switch

Characteristics

Safety Mat

Safety Mat Controller

Item Model MC3

Power voltage 24 VDC

Operating voltage range -15% to +15% of rated supply voltage

Power consumption *3 W max.

Item Model MC3

Rated load 6 A at 230 VAC/6 A at 24 VDC (resistive load)

5 A at 230 VAC (AC15)/2 A at 24 VDC (DC13) (inductive load)

Maximum rated voltage 250 VAC/24 VDC

Rated carry current 6 A

Maximum switching capacity 1,500 VA

Item Model UM

Detection method Pressure sensing method

Actuating force 300 N min.

Maximum allowable load 2,000 N (EN ISO 13856-1 requirement)

Mechanical durability 1 million cycles min.

Material PVC (Polyvinyl Chloride)

Ambient operating temperature -37 to 66°C (with no icing or condensation)

Degree of protection IP67

Weight Approx. 24.4 kg/m2

Item Model MC3

Response time 30 ms max.

Safety input

Four-wire Safety Mat only

Mat can be connected in series (Connectable number: 12 max.)

The external impedance must be 8 Ωor less between M11 and M21 and between M12 and M22.

Safety output SPDT-NO

Auxiliary output SPDT-NC

Insulation resistance 20 MΩmin. (at 500 VDC)

Dielectric

strength

Between different

poles of outputs 1,800 VAC, 50/60 Hz for 1 sec.

Between power

supply and output

Vibration resistance Malfunction: 10 to 55 Hz, 0.15 mm single amplitude

Mechanical shock resistance Malfunction: 98 m/s2

Durability Mechanical 10,000,000 cycles min.

Electrical 100,000 cycles min. (rated load, switching frequency: 360 cycles/hour)

Ambient operating temperature 0 to 55°C (with no icing or condensation)

Ambient operating humidity 0% to 90% RH

Degree of protection IP20

Terminal tightening torque 0.5 N·m

Weight Approx. 360 g

UM/MC3

Installation

Using Trim Pieces

Ramp Trim with Yellow PVC Cover: UMRT4/UMRT8

Secures the edges of the Safety Mats to the floor.

It is composed of two parts with an aluminum base and a PVC Cover.

Joining Trim: UMJS4/UMJS8

The Joining Trims join the Safety Mats when two or more Safety Mats

are being combined.

In addition to joining the Safety Mats, the Joining Trims preserve the

Safety Mat's sensitivity at the joints.

Aluminum Ramp Trim: UMAL

Secures the edges of the Safety Mat to the floor.

The Aluminum Ramp Trim is hollow, so cable can be routed through

it.

Molded Outside Corner: UMOC

Used together with the Ramp Trim with Yellow PVC Cover (UMRT4/

UMRT8) to secure the external corners of the Safety Mats to the floor.

Molded Inside Corner: UMIC

Used together with the Ramp Trim with Yellow PVC Cover (UMRT4/

UMRT8) to secure the internal corners of the Safety Mats to the floor.

Note: 1. The Aluminum Ramp Trim or Ramp Trim with Yellow PVC

Cover must be cut to fit the size of the Safety Mats being

used.

Furthermore, when the Safety Mat's wiring is being routed

through the Aluminum Ramp Trim or Ramp Trim with Yellow

PVC Cover, it will be necessary to cut or notch the

Aluminum Ramp Trim or Ramp Trim with Yellow PVC Cover

for cable access.

Refer to the Safety Mat Instruction Sheet for details on

cutting or notching the Aluminum Ramp Trim or Ramp Trim

with Yellow PVC Cover.

2. The Joining Trim must be cut to fit the size of the Safety

Mats being used.

3. The Ramp Trim with Yellow PVC Cover and Molded Corner

must be anchored to the floor to secure the Safety Mats. It

is also necessary to drill holes in the Trim to anchor it.

Refer to the Safety Mat Instruction Sheet for details on

drilling holes in the Trim and Molded Corner and anchoring

it to the floor.

Safety Mat Configuration

The Safety Mats are secured by anchoring the Ramp Trim with Yellow

PVC Cover and Molded Corner to the floor.

Before ordering, confirm the number of Ramp Trim with Yellow PVC

Cover and Molded Corner pieces that will be needed.

Example 1: Using a Single Safety Mat

In this case, the perimeter of the Safety Mat is about 4 m and the

following pieces are required:

The example above consists of the following components:

UMYM5-1000-1000 Safety Mat : 1 piece

UMRT4 Ramp Trim with Yellow PVC Cover (1.22 m) : 4 pieces

UMOC Molded Outside Corner : 4 pieces

Example 2: Using three Safety Mats

In this case, the perimeter of the Safety Mat is about 8 m, the joint

between the Safety Mats is 2-m long, and the following pieces are

required:

The example above consists of the following components:

UMYM5-1000-1000 Safety Mat : 3 pieces

UMRT4 Ramp Trim with Yellow PVC Cover (1.22 m) : 8 pieces

UMJS4 Joining Trim (1.22 m) : 2 pieces

UMOC Molded Outside Corner : 5 pieces

UMIC Molded Inside Corner : 1 piece

UMYM5-1000-1000

UMOC

UMRT4

UMOC

UMRT4

UMOC

UMIC

UMJS4

UMYM5-1000-1000

UMYM5-1000-1000UMYM5-1000-1000

UM/MC3

Wiring of Safety Mat and Safety Mat Controller

Example 1: Using a Single Safety Mat

Note: You can cut a Safety Mat's cable and wire it to the MC3 Safety

Mat Controller without using UMPMC.

Example 2: Using Two Safety Mats

Example 3: Using Six Safety Mats

Note: 1. Use UMEC-@Extension Cables as required by the distance between the Safety Mats and the Mat Controller.

When using the UMDB-6 to connect to 1 to 5 Mats, change the wiring inside the UMDB-6. Refer to user documentation provided with the UMDB-6.

Safety Mat Controller

MC3

Panel-mount Connector

UMPMC

Safety Mat

UM@

Safety Mat

Controller

MC3

Y Connector

UM-Y-2-1

Safety Mat

UM@

Safety Mat

UM@

Panel-mount

Connector

UMPMC

Contact your dealer for other wiring combinations.

Safety Mat Controller

MC3

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Connector with cable

Socket on one cable end

XS2F-D421-@80-F

Distribution Box

(for six mats)

UMDB-6

Connecting directly to

Safety Mat Controller

MC3

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Safety Mat

UM@

Panel-mount Connector

UMPMC

Distribution Box

(for six mats)

UMDB-6

Extension cable

UMEC-@

Surface of

control panel

Inside of

Control panel

Connecting to

Safety Mat Controller in

a panel

UM/MC3

Connections

Internal Connection

Wiring of Inputs and Outputs

Changing the Reset Mode

You can select either the Auto Reset Mode or the Manual Reset Mode with the MC3 Controller.

Remove the terminal block from the top of the MC3 Controller to expose three yellow jumpers. Set the jumps as required by system specifications.

Auto Reset Mode (Factory Setting)

Leave all three jumpers connected.

Manual Reset Mode

Remove all three jumpers.

Signal name Terminal name Description of operation Wiring

Power supply

input Y1, Y2 Power supply input terminals for MC3

Connect the power source to the Y1 and Y2 terminals.

Connect the power supply plus (24 VDC) to the Y1

terminal.

Connect the power supply minus (GND) to the Y2

terminal.

Safety Mat

input

M11, M12,

M21, M22

To turn ON safety outputs, all the connected safety

mats must have no load.

Otherwise, the safety outputs will NOT turn ON.

Reset input X1, X2

The Safety Outputs can be turned ON only after the

connection between X1 and X2 closes and then opens.

If the connection between X1 and X2 does not close

and open, the Safety Outputs will not turn ON.

Manual Reset

Mode

The normal operation can be made if the connection

between X1 and X2 is open. Auto Reset Mode

Safety output 13-14, 23-24

The Safety Outputs are turned ON and OFF according to

the status of the Safety Mat inputs and the reset input.

Keep these outputs Open when NOT used.

Auxiliary

output 31-32, 41-42 Turns ON/OFF according to the state of the opposite

logic to the safety outputs. Keep these outputs Open when NOT used.

Control Circuit

Power

supply

M21

42322414

2313

X2X1

Y1Y2

31 41

M12M11 M22

M12

Brown

Safety Mat

Black

White

Blue

White

M11

M21

M22

Reset switch

Three yellow jumpers

Terminal block removed

from top of Controller

UM/MC3

Dimensions (Unit: mm)

Trims

Safety Mat

Two, R2.2

110

84 75

55 15.3 98

61.2

13 14 23 24 31 32 41 42

Y1 X1 X2

M11 M12 M21 M22

Stop

Run

Mat Clear

LED (red)

Lights when the safety

output from the MC3

Safety Mat Controller is

OFF

LED (green)

Lights when the safety

output from the MC3

Safety Mat Controller is

LED (green)

Lights when the UM

Safety Mat is not

being activated

(i.e., when intrusion

is not being detected)

Safety Mat Controller

MC3 Terminal/LED arrangements

9.4 19.5

63.5

7.6 10.6 13.7

Aluminum Ramp Trim

UMAL

23.1

101.6

Ramp Trim with Yellow PVC Cover

UMRT

30.6

58.4

94.6

72.4

94.6

58.4

Joining Trim

UMJS

21.9

57.5

94.6

72.4

94.6

57.5

Molded Outside Corner

UMOC

Molded Inside Corner

UMIC

28.6

91.4

512

500

11.8

50.8

Mat dimension

Base dimensions (Mat dimension + 12)

Cable position

Example: UMYM5-0500-0500

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