Omnitracs TT210 Manual de instrucciones
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Omnitracs is not liable for any errors or omissions. Published information may not be up to date, and it is
important to confirm current status with Omnitracs.
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Omnitracs, LLC
717 N. Harwood Street, Suite 1300
Dallas, TX 75201
U.S.A.
TT210 Solar Panel Replacement
Guidelines
80-J8159-1 Rev. D
September 2015
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 2
Revision history
Revision Date Description
A May 2014 Initial release
B September 2014 Update re-assembly instructions
C September 2014 Removed "Restricted" verbiage from Copyright page and footers
D September 2015 Updated copyright dates verbiage for Copyright page and footers
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 3
Contents
1 TT210 Solar Panel Replacement Guide....................................................................4
1.1 Required Tools:..........................................................................................................................5
1.2 Required Materials:....................................................................................................................5
1.3 Disassemble: Battery and Bottom Cover...................................................................................7
1.4 Dis-Assemble: Main CCA (Circuit Card Assembly)...............................................................11
1.5 Removal and Disposal of Solar Panel Assembly.....................................................................13
1.6 Solar Panel Assembly Sequence..............................................................................................15
1.7 Assemble Main CCA on Housing............................................................................................19
1.8 Bottom Cover Assembly..........................................................................................................23
1.9 Battery Cover Assembly..........................................................................................................25
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 4
1 TT210 Solar Panel Replacement Guide
This document provides general guidelines to successfully remove and replace the solar panel assembly
for the Omnitracs Trailer Tracks 210 Unit (TT210).
ATTENTION Replacing the solar panel assembly will void the TT210 warranty.
CAUTION: Electrostatic Discharge Control (ESD)—Devices are susceptible to damage by electrostatic
discharge.
The solar panel replacement shall be performed at an effective ESD control work station in
accordance with EIA JESD-625 "Requirements for Handling Electrostatic Discharge-Sensitive
(ESDS) Devices" or equivalent.
CAUTION: Use of eye and hands protective wear is recommended.
CAUTION: For the re-assembly process, protective eye goggles and leather gloves are recommended to
safely remove broken glass.
NOTE: Use of electric or power driver during re-assembly process may result in damage to unit.
The recommended process is to hand-tighten the screws with a hand torque driver. The use of
electric torque drivers are permitted provided the user complies with the stated torque values or
damage to the housing screw threads will result and the housing become unusable.
NOTE: Discard fasteners. Screws will be replaced during the re-assembly process.
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 5
1.1 Required Tools:
Approved ESD work station
Torx T10 driver bit
Hand screw driver for torx bit
Adjustable torque driver
Cleaning wipes
Isopropyl alcohol
Cotton swabs
Gloves
Brush
Putty knife
1.2 Required Materials:
Solar Panel Replacement Kit, TT210, 65-J8159-1
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 6
TT210 Assembly Diagram
NOTE: Components are removed for clarity in this exploded view.
Main CCA
Window
Foam
Gasket
Plate
Shock
Absorber
Silent Boss
Solar Panel
Housin
g
Plug
Foam
Connector
Cover Gasket
Gasket
Foam
Screw, Torx, Pan head
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 7
1.3 Disassemble: Battery and Bottom Cover
NOTE: Before performing any rework operation on the unit, remove the battery pack to avoid danger of
an electric short and possible damage to the circuit board.
1. Open the trap access door. Untighten the (5) captive-screws using a screw driver with
Phillips tip type.
Fig. 1. Trap Access Door
2. Carefully unseat the battery from the holder.
Fig. 2. Battery Pack
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 8
3. Unplug the battery connector from the unit.
4. Press the connector locking tab as shown in Fig. 3 and simultaneously pull the connector
away.
Fig. 3. Unplug Battery Connector
5. Place both the trap access door and battery aside to reuse them in a later sequence.
6. Place the unit upside down.
7. Remove the bottom cover’s (8) screws, shown in Fig. 4 below. Use a screw driver with torx
bit #10.
Fig. 4. Bottom Cover Screws
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 9
8. Slowly lift the bottom cover from the housing. The pressed gasket is the only thing holding
the bottom cover in place at this point. Once detached, set the bottom cover aside.
Fig. 5. Detach Bottom Cover from Housing
9. Hold the bottom cover with your hand and push screws up with your fingers. Take out and
discard the screws.
Fig. 6. Removing Screws from Bottom Cover
TT210 Solar Panel Replacement Guidelines
80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 10
10. Place the bottom cover down with the side opposite to the screw locations on top.
11. Remove the gasket located along the edge over the raised guide.
12. Remove the one piece gasket without leaving any gasket particles and discard. Save the
bottom cover to be reused later.
FIG 7. Gasket Removal
13. Inspect the bottom cover component/rib side. Make sure all the screw mountings are not
broken or cracked. It should be totally free of debris or foreign particles. There should be
no moving or loose parts.
14. Verify the (2) foam protectors for the coax connectors are in place and in sound condition.
NOTE: If the foam is pushed in with the connector shape it is acceptable.
Fig. 8. Inspect Foam Protectors
15. Verify the bottom cover is in a clean and undamaged condition.
This completes the bottom cover disassembly sequence.
Gasket
Gasket
Mounting
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