Omega Technology Cleco 67EA Series Manual de usuario
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Service Manual
PL12EN-67EA
06/04/2013
67EA Series
Electronically Controlled Right Angle Nutrunner
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PL12EN-67EA
06/04/2013
Cleco®
General Information
For this Instruction Manual
This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain
these tools.
This Instruction Manual
provides important notes for the safe and efcient use of these tools.•
describes the function and operation of the 67EA series tools.•
serves as a reference guide for technical data, service intervals and spare parts ordering.•
provides information on optional equipment.•
Identication text:
67EA represents all models of the DC electric right angle nutrunner as described in this manual
Ú indicates a required action
• indicates a list
<..> indicates a reference number from the exploded parts drawings
Arial indicates an important feature or instruction written in Arial Bold
Identication graphic:
¢indicates a directional movement
òindicates a function or force
Copyright protection:
Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without
prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied
to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or
otherwise without the express permission of Apex Tool Group, LLC.
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Cleco®
Nomenclature
67 E A XXXX XXX
Tool Series
67
Motor Style
E = Brushless Electric Motor
Tool Type
A = Right Angle
Maximum Torque Nm (rounded to nearest 5 Nm)
235 = 230 Nm
255 = 255 Nm
310 = 310 Nm
340 = 335 Nm
460 = 460 Nm
570 = 570 Nm
730 = 730 Nm
860 = 860 Nm
1035 = 1035 Nm
1340 = 1340 Nm
1700 = 1700 Nm
2010 = 2000 Nm
Attachment
AL6 = 3/4" Square Drive - Right Angle
AM6 = 3/4" Square Drive - Right Angle
ML6 = 3/4" Square Drive - Right Angle
AH8 = 1" Square Drive - Right Angle
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Cleco®
Contents
1 Safety 6
1.1 Warning and notes................................................................................................. 6
1.2 Basic requirements for safe working practices ...................................................... 6
1.3 Operator training.................................................................................................... 7
1.4 Personal protective equipment .............................................................................. 7
1.5 Designated use...................................................................................................... 7
1.6 Codes and standards ............................................................................................ 7
1.7 Noise and vibration................................................................................................ 7
2 Scope of supply, transport and storage 8
2.1 Items supplied ....................................................................................................... 8
2.2 Transport ...............................................................................................................8
2.3 Storage .................................................................................................................. 8
3 Product description 9
3.1 General description ............................................................................................... 9
3.2 Operation and functional elements........................................................................ 9
3.3 Dimensional data................................................................................................. 10
4 Accessories 12
5 Before initial operation 14
5.1 Ambient conditions .............................................................................................. 14
5.2 Power supply ....................................................................................................... 14
5.2.1 m-Pro-400GC series global controller ................................................................. 14
5.3 Tool cable connection .......................................................................................... 15
5.3.1 Cable connection to 67EA ................................................................................... 15
5.3.2 Cable connection to controller ............................................................................. 15
5.3.3 Apply power to the tool ........................................................................................ 15
6 First operation 16
6.1 Puting into use.....................................................................................................16
7 Troubleshooting 17
8 Maintenance 18
8.1 Service schedule ................................................................................................. 18
8.1.1 Calculating a customer specic maintenance plan.............................................. 19
8.2 Lubricants ............................................................................................................ 19
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Cleco®
Contents
9 Repair instructions 20
9.1 Transducer identication...................................................................................... 20
9.2 Gear train lubrication ...........................................................................................20
9.3 Angle head lubrication ......................................................................................... 20
9.4 Throttle lever alignment ....................................................................................... 21
9.5 Pinion gear setting (right angle attachments) ...................................................... 21
9.6 Backlash shim assembly ..................................................................................... 22
9.7 45019123 Adapter assembly ............................................................................... 23
10 Spare parts
10.1 67EA(---)AL6 Series Right Angle Nutrunner........................................................ 24
10.2 67EA(---)AM6 Series and 67EA310ML6 Right Angle Nutrunner ......................... 26
10.3 67EA(----)AH8 Series Right Angle Nutrunner ...................................................... 28
10.4 67EA Series Handle Assembly ............................................................................ 30
10.5 67EA(---)AL6 Double Stage Gearing Assembly ..................................................32
10.6 67EA(---)AM6 Series and 67EA310ML6 Triple Stage Gearing ........................... 34
10.7 67EA860AH8 Single Stage Gearing.................................................................... 36
10.8 67EA(----)AH8 Series Double Stage Gearing...................................................... 38
10.9 48056032 AL6 Attachment (3/4” Square Drive)................................................... 40
10.10 45037012 ML6 Attachment (3/4” Square Drive) .................................................. 42
10.11 45017010 AL6 Attachment (3/4” Square Drive)...................................................44
10.12.1 35A56033 AH8 Attachment (1/2” Square Drive ) Anle Head Assembly............... 46
10.12.2 35A56033 AH8 Attachment (1” Square Drive) Output Gearing Assembly........... 48
11 Technical data 50
11.1 67EA Specications............................................................................................. 50
12 Service 51
12.1 Replacement parts .............................................................................................. 51
12.2 Tool repairs .......................................................................................................... 51
12.3 Warranty repairs .................................................................................................. 51
13 Disposal 52
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Cleco®
Safety
1 Safety
1.1 Warnings and notes
Warning notes are identied by a signal word and a pictogram.
The signal word indicates the severity and probability of the impending danger.•
The pictogram indicates the type of danger.•
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WARNING identies a potentially hazardous situation which, if not avoided, may result in serious
injury.
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CAUTION identies a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property and environmental damage.
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NOTE identies general information which may include application tips or useful information but no
hazardous situations.
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Important information that must be read and understood by all personnel installing, operating or
maintaining this equipment.
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1.2 Basic requirements for safe working practices
All personnel involved with the installation, operation or maintenance of these tools must read and
understand all safety instructions contained in this manual. Failure to comply with these instructions
could result in serious injury or property damage.
These safety instructions are not intended to be all inclusive. Study and comply with all applicable
National, State and Local regulations.
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Work Area:
ÚEnsure there is enough space in the work area.
ÚKeep the work area clean.
ÚKeep the work area well ventilated.
Personnel Safety:
ÚInspect the power cable for damage.
ÚMake sure the power cable is securely attached to the tool.
ÚEnsure a secure standing position and maintain balance.
ÚMake sure the throttle is positioned relative to the head so the throttle will not become wedged
against an adjacent object in the ON position due to torque reaction.
ÚIf the tool is to be reversed, locate the throttle in a neutral position to prevent entrapment.
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Cleco®
Safety
1.2 Basic requirements for safe working practices (continued)
ÚKeep the tool clean and dry to provide the best possible grip.
ÚFirmly grasp the handle of the 67EA and apply the socket or bit to the application before starting.
ÚBe prepared for high short-term reaction torques.
Safety working with and around fastening tools:
ÚUse only power tool sockets and bits available from Apex Tool Group.
ÚInspect socket or bit for visible damage and cracks. Replace damaged items immediately.
ÚDisconnect the power supply before installing or replacing the socket or bit.
ÚDo not attach the socket or bit at a slant.
ÚMake sure the socket or bit is fully assembled on the drive and locked in postion.
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1.3 Operator training
All personnel must be properly trained before operating the 67EA tools. The 67EA tools are to be
repaired by fully trained personnel only.
1.4 Personal protective equipment
When working
Wear eye protection to protect against ying metal splinters.•
Wear hearing protection•
Danger of injury by being caught by moving equipment.
Wear a hairnet•
Wear close tting clothing•
Do not wear jewelry•
1.5 Designated use
The 67EA is designed exclusively for fastening and releasing threaded fasteners. The 67EA is used in
conjunction wtih the following controllers:
Do not modify the 67EA, any guard or accessory.•
Use only with accessory parts which are approved by the manufacturer.•
Do not use as a hammer, pry-bar or any other improper usage.•
Do not use in areas where there is a risk of explosion.•
1.6 Codes and standards
It is mandatory that all national, state and local codes and standards be followed.
1.7 Noise and vibration
Noise level ≤ 75 dB(A) free speed (without load) according to ISO 12100: 2011
Vibration values < 2.5 m/s2according to ISO 12100: 2011
Nutrunner Controller
67EA series m-Pro-400GC controller with m-Pro-400-IT isolation transformer
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PL12EN-67EA
06/04/2013
2 Scope of supply, transport and storage
2.1 Items supplied
Check shipment for transit damage and ensure that all items have been supplied:
1 67EA
1 PL12EN-67EA instruction manual
1 Declaration of Conformity
1 Lubrication sheet
1 Warranty statement
2.2 Transport
Transport and store the 67EA in the original packaging. The packaging is recyclable.
2.3 Storage
For short term storage (less than 2 hours) and protection against damage:
ÚPlace the 67EA in a location on the workbench to avoid accidental depression of the button.
or
ÚSuspend the 67EA from a suitable balancer or tool positioner.
For storage longer than 2 hours:
ÚDisconnect the power supply from the 67EA
Cleco®
Scope of Supply, Transport and Storage
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PL12EN-67EA
06/04/2013
Cleco®
Product Description
3 Product description
3.1 General description
Right angle DC electric powered nutrunner•
Low inertia brushless motor•
Clockwise/counterclockwise rotation•
High visibility LEDs•
3.2 Operation and functional elements
This section describes the operational and functional elements of the 67EA.
61
24
5
3
Ref. Description
1 Power Connection
2 Start Button
3 Reversing Ring
4 LED Light Ring
5 Motor Assembly
6 Gearing
7 Right Angle Attachment
7
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PL12EN-67EA
06/04/2013
3.3 Dimensional data
Cleco®
Product Description
inches (mm)
25.80 (655)
Tool Cable
3.44
(87.4)
2.37 (60.2)
2.32 (58.9)
1.6
(40.6)
2.06 (52.3)
67EA235AL6
67EA255AL6
(3/4” Square Drive Output)
67EA310ML6
(3/4” Square Drive Output)
4.18
(106)
1.06
(26.9)
2.55 (65)
1.65
(42)
29.10 (739)
5.89
(150)
1.06
(26.9)
2.31 (58.7)
1.69 (42.9)
Este manual sirve para los siguientes modelos
5
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