Nvent Raychem RayClic Series Manual de usuario

DESCRIPTION

nVent RAYCHEM RayClic-S Splice Kit

nVent RAYCHEM RayClic-T Tee and End Seal Kit

nVent RAYCHEM RayClic-X Cross and End Seal Kit

These kits are for use with nVent RAYCHEM IceStop, XL-Trace

and HWAT heating cables. The connection is designed to

be strapped to the pipe, or wall mounted. These installation

instructions should be used in conjunction with the IceStop,

XL-Trace, and HWAT System Installation and Operation Manuals.

For technical support, contact your nVent representative or call

nVent (800) 545-6258.

TOOLS REQUIRED

• TORX T20 screw driver

• Utility knife

• Wire cutters

OPTIONAL ACCESSORIES

(NOT INCLUDED IN THIS KIT)

• RayClic-SB-02 Wall mounting bracket

• RayClic-SB-04 Pipe mounting bracket

This component is an electrical device that

must be installed correctly to ensure proper

operation and to prevent shock or fire. Read

these important warnings and carefully follow

all the installation instructions.

• To minimize the danger of fire from

sustained electrical arcing if the heating

cable is damaged or improperly installed,

and to comply with the requirements of

nVent, agency certifications, and national

electrical codes, ground-fault equipment

protection must be used. Arcing may not be

stopped by conventional circuit breakers.

• Bus wires will short if they contact each

other. Keep bus wires separated.

• Keep components and heating cable ends

dry before and during installation.

• The black heating cable core is conductive

and can short. It must be properly insulated

and kept dry.

• Component approvals and performance are

based on the use of nVent-specified parts

only. Do not use substitute parts or vinyl

electrical tape.

• Leave these instructions with end user for

reference and future use.

WARNING:

APPROVALS

For HWAT, IceStop, and XL-Trace only

Hazardous Locations: For IceStop (GM-XT) only

Class I, Div. 2, Groups A,B,C,D

718K Pipe Heating Cable

877Z De-Icing and Snow Melting

Not UL Listed with XL-Trace heating cable

for buried piping.

APPROVED

-w

RayClic Connection System

Installation Instructions

2 | nVent.com

A B C D E F

A B C D E

KIT CONTENTS

RAYCLIC-S SPLICE KIT

Item Qty Description

A 1 Splice

B 2 Plastic cable ties

C 2 Clips

D 3 Labels (1 splice, 2 warning)

E 1 Cable lubricant

RAYCLIC-T TEE KIT

Item Qty Description

A 1 Tee

B 2 Plastic cable ties

C 3 Clips

D 1 End seal

E 3 Labels (1 splice, 2 warning)

F 1 Cable lubricant

RAYCLIC-X CROSS KIT

Item Qty Description

A 1 Cross

B 2 Plastic cable ties

C 4 Clips

D 2 End seals

E 3 Labels (1 splice, 2 warning)

F 1 Cable lubricant

A B C D E F

nVent.com | 3

Do not cut

through metal braid

or inner jacket.

3 4

For pipe-mounted applications follow

steps 1 through 10 (pages 3–5).

For roof-mounted applications,

follow steps 2 through 9

(pages 3–5), then turn to “Roof

Installation” on page 6.

• Place kit on pipe and attach with

plastic cable ties.

• Score around and down the outer jacket of the heating

cable 3 1/8-inches from the end.

• Allow enough extra heating cable to make service loops

as required.

• Make sure the end of the heating cable is cut clean.

• Remove the outer jacket.

• Place the metal clip over the base of the exposed braid.

If you experience difficulty during installation, refer to the “Troubleshooting Guide” on page 8.

Splice, Tee, and Cross Installation

4 | nVent.com

• Apply a small amount of lubricant to the jacket

surface near the end of the cable.

• Avoid using large amounts of lubricant on the

exposed end of the cable.

• Insert prepared heating cable

end into connector. Push until heating

cable is fully inserted and end is visible

through opening in connection cover plate.

Note: Heating cable cannot be removed. The connection

and end seal are designed to be installed only once; the

heating cable cannot be removed once installed.

6 7

• Using wire cutters, cut away 1-inch of the braid.

• Pull exposed braid back over metal clip.

• Using wire cutters, cut away aluminum wrap.

• Pull exposed braid back over metal clip.

IceStop and XL-Trace OnlyHWAT Only

nVent RAYCHEM HWAT nVent RAYCHEM IceStop and XL-Trace

• Apply a small amount of lubricant to the jacket surface near

the end of the cable.

• Avoid using large amounts of lubricant on the exposed end

of the cable.

• Insert prepared heating cable

end into connector. Push until

heating cable is fully inserted and

end is visible through opening in

connection cover plate.

Note: Heating cable cannot be removed. The connection

and end seal are designed to be installed only once; the

heating cable cannot be removed once installed.

nVent.com | 5

Tighten the

screws until

the metal top

surface is at

the same

height as the

inner clear

plastic

module.

11B

11A

11C

• Securely tighten the two connection screws, alternating

as they are being tightened.

• Close the lid and snap the lever

shut. Do not force lid closed. If lid does

not close, check the connection to ensure

all screws are fully tightened.

• Tighten the nuts on the heating cable entries until

grommets are compressed.

• Repeat steps 2 through 7 for all

remaining heating cable entries.

• Using glass cloth tape,

attach heating cable to pipe.

• Apply insulation, cladding, warning

labels and yellow splice identification label.

• Using glass cloth tape,

attach heating cable to pipe.

• Apply insulation, cladding, warning

labels and yellow splice identification label.

• Using glass cloth tape,

attach heating cable to pipe.

• Apply insulation, cladding, warning

labels and yellow splice identification label.

WARNING: Fire hazard. Loose screws can cause

excessive heating. Be sure screws are fully tightened.

SPLICE

TEE (insulation not shown)

CROSS (insulation not shown)

6 | nVent.com

RayClic-SB-02

Drip loops

RayClic-T

and RayClic-X

RayClic-S

Drip loops

• Mount flat (wall-mounting) bracket

by installing screws through the

center holes.

• Mount bracket above water line.

Donot mount in gutter or where it

may be immersed in water.

• Prepare and attach heating cables as

detailed in steps 2 through 9 (pages 3–5).

• Attach connector to mounting bracket by pressing until it

snaps into place.

• Complete heating cable installation and install drip loops

as shown.

• Protect heating cable from sharp edges.

• Position attachment clips on mounting bracket based on

the type of connector being installed.

• Attach connector to mounting bracket by

pressing until it snaps into place.

• Complete heating cable installation and

install drip loops as shown.

• Protect heating cable from sharp edges.

SPLICE

TEE

Roof Installation

nVent.com | 7

End Seal Installation

HWAT IceStop, XL-Trace, and RaySol

• Score down and around outer

jacket 1 inch from the end.

• Remove the outer jacket.

• Do not cut or damage inner jacket.

• Using wire cutters, cut away aluminum wrap close to

braid and outer jacket.

• Remove exposed braid.

• Push end seal completely onto heating cable.

Note: The end seal can be

installed only once; it cannot be

removed from the heating cable.

Do not use until ready for final

installation.

8 | nVent.com

PROBLEM SOLUTION

Braid clips are missing. The braid clips are attached to the cardboard packing insert

under the lid. The braid clips must be used to ensure a ground

connection. If clips are missing or lost, call nVent at

(800) 545-6258.

Mounting bracket is missing. A mounting bracket is not included in the splice, tee and cross

kits. One can be ordered using one of the catalog numbers

listed under “Optional Accessories” on the front page of these

instructions when you place your order.

Connector does not snap onto bracket. The bracket has two sets of attachment clips. Fold up the four

outer clips for the splice kit. Fold up only the center clips for the

tee and cross kits.

Heating cable type not mentioned. RayClic connection kits are approved for use only with

RAYCHEM HWAT, XL-Trace, and IceStop heating cables. Do not

use with other heating cables.

Braid clip does not fit. Be sure the clip is installed on the metal braid, not on the outer

jacket.

Heating cable does not have aluminum wrap. Only HWAT heating cables have the aluminum wrap under the

braid. Skip the aluminum wrap removal step for XL-Trace and

IceStop heating cables.

Heating cable cannot be inserted into connector. Check for the following:

• Apply cable lubricant to the heating cable primary (white)

jacket.

• Outer jacket strip length is 3 1/8-inches.

• Braid clip is installed on top of the metal braid, not on the

outer jacket.

• Braid is pulled back over braid clip.

• For HWAT, 1-inch of braid is removed.

• Sealing nut is loose (but not removed).

• Connection screws are loose.

Lid does not close. Be sure all screws are fully tightened before closing the lid.

Heating cable cannot be inserted into end seal. The outer jacket must be removed from the heating cable

before the end seal is installed (see the “End Seal Installation”

instructions on page 7). Make sure 1-inch of the outer jacket,

braid, and aluminum wrap (HWAT only) are removed.

Heating cable cannot be removed. The connection and end seal are designed to be installed only

once; the heating cable cannot be removed once installed.

Additional RayClic-E end seals can be ordered from nVent.

Troubleshooting Guide

nVent.com | 9

The RayClic-T now includes test ports in the blank module. Voltage

can measured at these points to confirm continuity or power to the

installed heating cable circuit. For detail heating cable operation refer

to the appropriate installation and operating manual.

Instructions:

1. Open the RayClic Cover.

2. Set multimeter to AC voltage function.

3. Insert multimeter test probes into the two test ports.

WARNING: To avoid shock do not cross the test

probes or touch them to the metal pressure plate

when measuring voltage.

Test

ports

Heating Cable Circuit Testing

nVent reserves the right to change specications without notice.

Raychem-IM-H55388-RayClicConnectionKits-EN-1805 PN 473303-000

nVent.com

North America

Tel +1.800.545.6258

Fax +1.800.527.5703

[email protected]

Europe, Middle East, Africa

Tel +32.16.213.511

Fax +32.16.213.604

[email protected]

Asia Pacific

Tel +86.21.2412.1688

Fax +86.21.5426.3167

[email protected]

Latin America

Tel +1.713.868.4800

Fax +1.713.868.2333

[email protected]

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