NovoPress HSBL Series Manual de usuario

Operating Instructions

for the

SYSTEM TOOLS

HSBL

02420\B05eng

0696

Contents

Page

CE Conformity Attestation

Safety regulations

Working cylinder 1

HSBL - Cable cutters, Order No. 1081 3

HSBL - Cutting tool 120, Order No. 2350 4

HSBL - Cutting tool 160, Order No. 7020 7

HSBL - Plying iron with angle indicator, Order No. 1179 10

HSBL - Punching tool 120, Order No. 1118 14

HSBL - Punching tool 160, Order No. 7050 19

HSBL SERIES HYDRAULIC SYSTEM TOOLS

HSBL Hydraulic Cylinder, Order No. 2420

Operative Range

This cylinder has been designed to work with a pressure of max. 150 bar (2200 psi) and is used with

HSBL-Series tools.

The cylinder (1) is fastened with a bolt (2) to the tool being used. The bolts (2) are situated at the end of

the cylinder spars.

The cylinder can be driven by the NOVOPRESS hydraulic unit; we recommend the HA 1 hydraulic

system with an electric motor.

Technical specifications

Length 620 mm ( 24.4")

Width 140 mm (5.5")

Height 365 mm (14.4")

Stroke length 120 mm (4.7")

Weight 21 kg (46 lb)

Max. working pressure 150 bar (2200 psi)

Power 150 kN (15 tonf)

Operation

Connect the control conduit (1) of the hydraulic unit to the plug on the device (HSBL cylinder).

Note:

The hydraulic unit can only be operated if the plug is connected.

The cylinder is attached to the HA hydraulic system with a rapid-action coupling (S)

Rapid-action coupling

Coupling

Hold the coupling sleeve (KM) at the sliding

sleeve (SH) and slide onto the coupling plug (KS).

Uncoupling

Hold the coupling sleeve (KM) at the sliding

sleeve (SH) and pull off of the coupling plug (KS).

To deaerate the cylinder carry out a few idle strokes. The hydraulic unit must be on a higher level than

the cylinder during this procedure.

ATTENTION ! WHEN ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING

OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DI-

SCONNECT IT FROM THE MAINS!

Maintenance

ATTENTION !

UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING

OUT MAINTENANCE WORK.

Every week: – Clean and grease piston rod.

– Clean and grease fixing bolts.

Every month: Check cylinder for leakage. If necessary, send in for repair.

HSBL CABLE CUTTERS, Order No. 1081

Operative range

Copper and aluminium cables of up to a diameter of 120 mm (4 3/4") can be cut with these cutters.

Technical specifications:

Width: 140 mm (5.5")

Length with working cylinder 650 mm (25.6")

Height 350 mm (13,8")

Weight 3 kg (6.6 lb)

ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR

CARRYING OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC

UNIT OR DISCONNECT IT FROM THE MAINS!

Attaching the Tools:

Place the HSBL cylinder (1) on the stand

(5). Slide the pressure plate (Order No.

1098) (11) on to the piston rod (3) and

tighten the fastening screw.

Slide the cutting edge (Order No. 1097)

(13) between the cylinder spars (4) and

fasten using the bolts (2).

Operation

The mouth can be opened by pulling out a

fixing bolt (2) and by tilting out the edge

(13). This makes it easier to put in longer

cable pieces.

The HA hydraulic unit is switched on and

off by using the foot switch on the unit.

Accessories

A specially ground edge is available for cutting reinforced cables (Order No. 4121)

Maintenance

ATTENTION !

UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING

OUT MAINTENANCE WORK.

In case of wear or damage: Replace or regrind cutting edge.

Regrinding

The cutting edge can be reground up to a max. of 4 mm. When the edge is reground,

care should be taken that the edge remains parallel to the edge’s back.

The cutting edge and the pressure piece of the cable cutters are subject to wear and

tear. When changing the cutting edge, the pressure piece should also be changed.

HSBL - 120 Cutting Tool, Order No. 2350

Operative range

You can cut the following with this tool:

– copper and aluminium rails of up to 120 x 10 mm (4 3/4" x 3/8" ) with a max. strength of 250 N/mm2

(36 250 psi).

– steel rails of up to 120 x 6 mm (4 3/4" x 1/4") with a max. strength of 370 N/mm2(53 650 psi).

Waste consists of a piece as wide as the cutting edge.

Technical specifications

Width: without vice 210 mm ( 8.3")

with vice 340 mm (13.4")

Depth: without vice 200 mm (8")

with vice 225 mm (8.8")

Height with working cylinder 785 mm (31")

Weight: without vice 12,0 kg (26.4 lb)

vice 3,0 kg (6.6 lb)

Operation

There are four holes in the bases of the HSBL cutting tool 120. Use these holes to fasten the tool to a

work bench.

The working cylinder (1), Order No. 2420, should be attached to the cutting tool as follows:

1. Place the protective device with the cutter blade (10) into the stand (13).

2. Pull out the fixing bolts (2) on the cylinder (1) as far as possible.

3. Slide the cylinder (1) with the spars (4) on to the cutting tool’s spars. Align the holes on the cutting

tool with the fixing bolts (2) on the working cylinder (1).

4. Slide the fixing bolts (2) in as far as possible.

5. Push the base plate (11) with the knurled screws (12) onto the piston rod (3).

6. Fix the base plate (11) to the piston rod (3) using the knurled screws (12). The points of the knurled

screws (12) must enter the groove in the piston rod (3).

7. Connect the working cylinder (1) and the HA hydraulic unit using the rapid-action coupling and the plug

(see page 2).

To deaerate the cylinder, carry out a few idle strokes. The hydraulic unit should be on a higher level than

the working cylinder when deaerating.

Cutting:

1. Lift the protective device (10).

2. Place the rail into the cutting tool and align.

Note:

The distance between the outer edge of the cutting strip (14) and that of the cutting

edge (15) is 25 mm.

3. Release the protective device (10).

4. Press the foot switch on the hydraulic unit and keep pressed until cutting is completed.

ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR

CARRYING OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC

UNIT OR DISCONNECT IT FROM THE MAINS!

Accessories

Vice (100), Order No. 6950

The vice is fastened to the cutting tool with 2 screws.

It is used for holding and aligning the rail at right angles to

the cutting edge.

Maintenance

ATTENTION !

BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTE-

NANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS !

After every 10 cutting operations: Remove any shreds, chips etc. from the cutting edge (6) and cutting

strips (4).

Every week: Clean complete cutting tool.

Any worn or damaged cutting edges or strips must be replaced immediately.

Changing the cutting edge

1. Pull the cutting edge (6) together with the base

plate (7) and the protection device (8) out of the

stand (1) (see fig. 2).

2. Unscrew the screws (8.9) from the protective device

(8) and remove items 8.2 and 8.3.

3. Pull the base plate out of the protection device (8)

together with the cutting edge.

4. Knock out the clamping sleeve (12) with a mandrel

with a diameter of 5 mm.

5. Change the cutting edge.

6. Assemble the base plate and the new cutting edge.

7. Slip the protective device (8) over the base plate (7)

and onto the cutting edge (6).

8. Use the screws (8.9) to attach items 8.2 and 8.3 to

the protective device.

Changing the cutting strips

1. Dismantle the cutting edge (14) guides.

2. Unscrew the bolts (10); change the cutting strips (4).

10 4

HSBL - 160 Cutting Tool, Order No. 7020

Operative range

You can cut the following with this tool:

– copper and aluminium rails of up to 160 x 12 mm (6" x 1/2" )with a strength of max. 250 N/mm2

(36 250 psi).

– steel rails of up to 160 x 6 mm (6" x 1/4") with a strength of max. 370 N/mm2(53 650 psi).

Waste consists of a piece the width of the cutting edge.

Technical specifications:

Width: without vice 255 mm (10")

with vice 375 mm (14.8")

Depth: without length stop 310 mm (12.2")

with length stop 1440 mm (56.7")

Height with working cylinder 940 mm (37")

Weight without vice

and length stop 21.5 kg (47.3 lb)

vice 3,0 kg (6.6 lb)

length stop 6.0 kg (13.2 lb)

Operation

There are four holes in the bases of the HSBL cutting tool 160. Use these holes to fasten the tool to a

work bench.

The working cylinder (1), Order No. 2420,

should be attached to the cutting tool (10) as

follows:

1. Pull out the fixing bolts (2) on the work-

ing cylinder (1) as far as possible.

2. Slide the working cylinder (1) with the

spars (4) onto the cutting tool (10).

Align the holes on the cutting tool (10)

with the fixing bolts (2) at the working

cylinder (1).

3. Slide the fixing bolts (2) in as far as

possible.

4. Slide the base plate (11) onto the piston

rod (5) of the working cylinder (1). The

tip of the holding screw (12) must be

able to fit into the groove on the piston

rod (5).

5. Tighten the holding screw (12).

6. Connect the working cylinder (1) and

the HA hydraulic unit using the rapid-

action coupling and the plug (see

page 2). To deaerate the cylinder,

carry out a few idle strokes. The

hydraulic unit should be on a higher

level than the working cylinder when

deaerating.

Cutting:

1. Place the rail into the cutting tool and align.

2. Press the foot switch on the hydraulic unit and keep pressed until cutting is completed.

Return Stroke Limitation:

The return stroke can be adjusted continuously.

Before setting the return stroke, the cutting edge must

have been lowered.

1.1 Lower the cutting edge and keep the foot

switch depressed.

1.2 Turn in the handwheel (14) of the return stroke

screw (15) against the stop in the direction of

the arrow.

1.3 Release the foot switch.

1.4 Turn out the handwheel (14) until the cutting

edge is in the desired position.

Attention!

The cutting edge must not be forced down

with the return stroke screw (15).

ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING

OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DIS-

CONNECT IT FROM THE MAINS!

Accessories:

1). Vice (16), Order No. 7030

Description on page 5

2). Length stop (17), Order No. 6990

The length stop (17) is fastened to the

cutting tool by two screws.

Any sizes between 20 and 1600 mm

can be set with the slide (18).

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