Nordson Encore PE Manual de usuario

Instruction Sheet

Part 1604293−01

E2013 Nordson Corporation

P/N 1604293-01

EncorerPE 50-lb Feed Hopper

WARNING: Allow only qualified personnel to perform the following tasks. Follow

the safety instructions in this document and all other related documentation.

Description

This instruction sheet provides specifications; installation and operation

instructions; and parts lists for the Encore PE 50-lb Feed Hopper.

This hopper is used primarily with Nordson Mobile or Rail Mount Manual Powder

PE Spray Systems. The hopper is shipped fully assembled, with an Encore PE

pump adapter and pickup tube assembly, vent tube, and hopper fill plug.

Specifications

Specification Value

Powder Capacity: 23 kg (50 lb)

*Pump Knockouts: 2

*Pump Adapters Included: 1

Dimensions

Height: 62 cm (24.5 in.)

Diameter: 40.00 cm

(15.75 in.)

Weight (Empty): 9.5 kg (21 lb)

Weight

(Full to Capacity):

32.5 kg (71 lb)

Fluidizing Pressure: 0.1−0.6 bar

(2−8 psi)

Fluidizing Air Tubing: 10-mm OD

*Pumps and additional adapters must be ordered separately.

Encore PE 50-lb Feed Hopper

Part 1604293−01 E2013 Nordson Corporation

Installation

Basic

See Figure 1.

1. Make sure the fluidizing drum (6) and cover (2) are securely clamped to the

body (3), and that all gaskets are undamaged and sealing properly.

2. Connect 10-mm flexible air tubing to the fitting labeled with the fitting on the

rear of the controller labeled with the hopper fluidizing icon ( ). Connect the

opposite end of the tubing to the fluidizing air connector (5).

WARNING: All electrically conductive equipment in the spray area must be

grounded. Ungrounded or poorly grounded equipment can store an electrostatic

charge which can give personnel a severe shock or arc and cause a fire or

explosion.

3. For stand-alone hoppers, connect the ground wire shipped with the hopper to

the ground stud (4). Connect the spring clip to a true earth ground.

For hoppers on a mobile powder system dolly, connect the dolly ground wire to

the ground stud (4).

4. Make sure the O-rings are installed correctly in the pump or adapter grooves.

Install the pump on or in the adapter with a slight twisting motion.

5. Connect the flexible vent hose shipped with the hopper to the vent hose

adapter (1). Secure the hose to the adapter with a hose clamp. Connect the

other end of the hose to the booth powder collector to prevent vented powder

from contaminating the room air.

Installing Additional Pumps

If you wish to install an additional pump, you must order a pump adapter and

pickup tube for it. Remove the plug from the cover and install the adapter, pickup

tube, and pump.

Encore PE 50-lb Feed Hopper

Part 1604293−01

E2013 Nordson Corporation

Figure 1 NHR-2-50 Encore PE Feed Hopper

1. Vent hose adapter

2. Cover

3. Body

4. Ground stud

5. Fluidizing air connector

6. Fluidizing drum

Operation

WARNING: Wear an approved respirator, protective clothing, and gloves when

handling powder. Avoid skin contact with powder coatings, or breathing powder

particles.

1. Fill the hopper half full of powder, to provide room for expansion as the powder

is fluidized. Do not overfill. Overfilling may prevent powder from being fully

fluidized, and affect coating performance.

2. Turn on the fluidizing air, and adjust the regulator until the powder is gently

“boiling.” The air mixed with the powder will cause it to increase in volume.

Fluidize the powder for five or ten minutes to make sure it is evenly fluidized

and no clumps are left before spraying.

Maintenance

Periodically, empty the hopper and clean the interior. Clean the fluidizing plate and

inspect it for signs of air contamination. If the plate is discolored and appears to be

contaminated, replace it. Check your air supply and correct any contamination

problems.

Encore PE 50-lb Feed Hopper

Part 1604293−01 E2013 Nordson Corporation

Parts

To order parts, call the Nordson Industrial Coating Systems Customer Service

Center at (800) 433-9319 or your local Nordson representative.

See Figure 2.

Item Part Description Quantity Note

1604292 HOPPER ASSEMBLY, NHR Encore PE, 50 lb., packaged 1

1 1008082 SHOSE, flexible, 3 m (10 ft) 1

2 970966 SCLAMP, hose 1

3 1070232 SPLATE, fluidizing 1

4 1070234 SGASKET, U-channel 1

5 1074531 SDRUM, fluidizing 1 A

6 1107948 SBODY, hopper, packaged, 50 lb 1

7 981170 SS SCREW, truss, unslotted, 10−32 x 0.375 in. 8

8 984120 SS NUT, hex, small pattern, 10−32 8

9 164064 SS LATCH, hopper, curve base 4

10 1074532 SCOVER, hopper, NHR-2, assy, packaged 1 B

11 1602284 SMOUNT ASSY, pump, 18 in. 1

12 942161 SS O-RING, silicone, 1.125 x 1.375 x 0.125 in. 1

13 1602261 SS MOUNT, pump 1

14 309474 SS TUBE, pickup, 0.490-in. ID x 18 in., ⅜NPS 1

15 939613 SS LOCKNUT, conduit, 3/4-in. NPS 1

16 142342 SS Plug 1

NS 134575 SWIRE, ground 1

NOTE A: Refer to Fluidizing Drum on page 7 for a parts breakdown.

B: Refer to Hopper Cover on page 6 for a parts breakdown.

NS: Not Shown

Encore PE 50-lb Feed Hopper

Part 1604293−01

E2013 Nordson Corporation

Figure 2 Hopper Parts

Encore PE 50-lb Feed Hopper

Part 1604293−01 E2013 Nordson Corporation

Hopper Cover

Item Part Description Quantity Note

— 1074532 COVER, hopper, NHR-2 assy, packaged 1

1 1008081 SNUT, conduit, 1.25 in. 1

2 1008080 SGASKET, vent stack 1

3 1008079 SFITTING, pvc, 1 1/4in., male adapter 1

4 1070199 SPLUG, hopper fill, NHR 1

NS 1074539 GASKET COVER SERVICE KIT 1

NS: Not Shown

Figure 3 Hopper Cover

Encore PE 50-lb Feed Hopper

Part 1604293−01

E2013 Nordson Corporation

Fluidizing Drum

Item Part Description Quantity Note

— 1074531 DRUM, fluidizing 1

1 1074535 SELBOW, male, 3/8-in. RPT x 10-mm tube 1

2 984702 SNUT, hex, M5, brass 2

3 983401 SLOCK WASHER, split, M5, steel, zinc 11

4 983021 SWASHER, flat, 0.203 x 0.405 x 0.040 in., brass 1

5 982126 SSCREW, pan head, M5 x 25, brass 1

6 240674 STAG, ground 1

7 164064 SLATCH, hopper, curve base 4

8 982000 SSCREW, pan head, M5 x 10, zinc 8

9 983123 SWASHER, flat, 0.219 x 0.500 x 0.049 in. 7

10 984706 SNUT, hex, M5, steel, zinc 8

9 3 10

7 6

Figure 4 NHR Fluidizing Drum

Encore PE 50-lb Feed Hopper

Part 1604293−01 E2013 Nordson Corporation

Issued 7/13

Original copyright date 2013. Encore, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

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