Nordson EFD E2V Manual de usuario

EV Series Automated Dispensing Systems

Operating Manual

™

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www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

EV Series Automated Dispensing Systems

You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in

uid dispensing. Nordson EFD automated dispensing systems are designed specically for industrial

dispensing and will provide you with years of trouble-free, productive service.

This manual will help you maximize the usefulness of your automated dispensing system.

Please spend a few minutes to become familiar with the controls and features. Follow our recommended

testing procedures. Review the helpful information we have included, which is based on more than

50years of industrial dispensing experience.

Most questions you will have are answered in this manual. However, if you need assistance, please do

not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided

on the last page of this document.

The Nordson EFD Pledge

Thank You!

You have just purchased the world’s nest precision dispensing equipment.

I want you to know that all of us at Nordson EFD value your business and will do everything in our power

to make you a satised customer.

If at any time you are not fully satised with our equipment or the support provided by your Nordson

EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000

(outside US), or [email protected].

I guarantee that we will resolve any problems to your satisfaction.

Thanks again for choosing Nordson EFD.

Srini Subramanian, General Manager

Srini Subramanian

www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

EV Series Automated Dispensing Systems

Contents..........................................................................................................................................................................3

Introduction .....................................................................................................................................................................5

Nordson EFD Product Safety Statement ........................................................................................................................6

Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................7

High Pressure Fluids....................................................................................................................................................7

Qualied Personnel......................................................................................................................................................7

Intended Use ...............................................................................................................................................................8

Regulations and Approvals..........................................................................................................................................8

Personal Safety............................................................................................................................................................8

Fire Safety....................................................................................................................................................................9

Preventive Maintenance ..............................................................................................................................................9

Important Disposable Component Safety Information ..............................................................................................10

Action in the Event of a Malfunction..........................................................................................................................10

Disposal .....................................................................................................................................................................10

Equipment-Specic Safety Information.....................................................................................................................11

Specications................................................................................................................................................................12

Operating Features........................................................................................................................................................13

EV Series System Component Identication.............................................................................................................13

EV Front Panel........................................................................................................................................................14

EV Back Panel........................................................................................................................................................14

Camera ......................................................................................................................................................................15

Joystick......................................................................................................................................................................15

Installation .....................................................................................................................................................................16

Unpack the System Components..............................................................................................................................16

Position the Robot and Install and Connect Components ........................................................................................17

Check the Camera and Dispenser Installation ..........................................................................................................19

Prepare the Work Surface or Fixture Plate ................................................................................................................20

Connect Inputs / Outputs (Optional)..........................................................................................................................20

Power On the System................................................................................................................................................21

Concepts.......................................................................................................................................................................22

About Programs and Commands..............................................................................................................................22

About Offsets.............................................................................................................................................................23

About Marks ..............................................................................................................................................................24

Overview of the DispenseMotion Software...................................................................................................................25

Primary View Screen and Tab Bar .............................................................................................................................26

Secondary View Screen.............................................................................................................................................27

Horizontal and Vertical Toolbar Icons ........................................................................................................................28

Setup and Dispense Command Icons.......................................................................................................................29

Navigation and Jogging Window...............................................................................................................................30

System Setup Screen ................................................................................................................................................31

Camera Screen, Tab Bar, and Icons ..........................................................................................................................32

Camera Setup Screen ...............................................................................................................................................33

Keypad.......................................................................................................................................................................33

Continued on next page

Contents

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EV Series Automated Dispensing Systems

Setup .............................................................................................................................................................................34

Setting System Parameters .......................................................................................................................................34

Restoring the System to the Factory Default Settings ..............................................................................................36

Setting Password Protection .....................................................................................................................................36

Setting Up and Calibrating the System (Required)....................................................................................................37

Verifying the Robot Model and Tip Detector Selection..........................................................................................37

(Only EV Systems With a Tip Detector) Setting Up the Tip Detector.....................................................................38

Focusing and Calibrating the Camera ...................................................................................................................39

Setting the Camera-to-Tip Offset...........................................................................................................................41

Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus .......................................................43

Testing the System Setup and Calibration.............................................................................................................44

How the System Responds to Needle Z Detect or Needle XY Adjust...................................................................44

Setting Up Inputs / Outputs.......................................................................................................................................45

Conguring Input / Outputs for a Special Purpose ...................................................................................................45

Setting How the System Responds When a Mark is Absent (Optional) ....................................................................46

Setting How the System Finds Marks (Optional).......................................................................................................46

Setting How the System Captures Z Height Values (Optional)..................................................................................47

Programming.................................................................................................................................................................48

How to Automatically Update Offsets .......................................................................................................................48

How to Create and Run a Program ...........................................................................................................................49

How to Lock or Unlock a Program ............................................................................................................................50

How to Measure a Path or Circle on a Workpiece.....................................................................................................50

How to Create Patterns .............................................................................................................................................51

Dispense Dot Sample Program..............................................................................................................................51

Lines and Arcs Sample Program............................................................................................................................51

Circle Sample Program ..........................................................................................................................................52

How to Use the Example Icon ...................................................................................................................................52

How to Create a Mark................................................................................................................................................53

How to Use Marks or Fiducial Marks in a Program...................................................................................................54

How to Dispense on Multiple Workpieces in an Array...............................................................................................55

How to Disable Dispensing for Specic Workpieces in an Array ..............................................................................56

How to Set Up Auto Purge, Program Cycle Limits, or Fluid Working Life Limits ......................................................57

How to Use Point Offset to Adjust All Points in a Program .......................................................................................58

Operation.......................................................................................................................................................................59

Starting the System and Running a Program ............................................................................................................59

Running a Program by Scanning a QR Code ............................................................................................................60

Pausing During a Dispense Cycle..............................................................................................................................60

Purging the System ...................................................................................................................................................60

Shutting Down the System ........................................................................................................................................60

Accessories ...................................................................................................................................................................61

Pre-Congured Output Cables ..................................................................................................................................61

Fixture Plates .............................................................................................................................................................61

Start / Stop Box .........................................................................................................................................................61

Tip Detector ...............................................................................................................................................................61

Height Sensor ............................................................................................................................................................62

Mounting Brackets ....................................................................................................................................................62

Technical Data ...............................................................................................................................................................63

Dimensions ................................................................................................................................................................63

Mounting Hole Template............................................................................................................................................63

Wiring Diagrams ........................................................................................................................................................64

Dispenser Port .......................................................................................................................................................64

Ext. Control Port.....................................................................................................................................................64

I/O Port...................................................................................................................................................................65

Example Input / Output Connections.....................................................................................................................66

Contents (continued)

Continued on next page

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EV Series Automated Dispensing Systems

Introduction

This manual provides installation, setup, programming, operation, and service information for all components of a

Nordson EFD EV Series automated dispensing system. Nordson EFD’s automated dispensing systems dispense

uid in a preprogrammed pattern onto a workpiece. They are specically designed and congured for use with

Nordson EFD industrial syringe barrel and valve systems. Automated dispensing systems offer the exibility of

working either as a stand-alone system or as a key part of an automated solution and are easily integrated into in-

line transfer systems, rotary tables, and pallet assembly lines.

The primary components of an automated dispensing system are the DispenseMotion™controller, the robot, and the

dispensing system components. The robot executes a computer program to dispense uid in a specic pattern onto

a workpiece. Programs are created using the DispenseMotion software installed on the DispenseMotion controller.

The dispensing system may be contact or non-contact, with material being dispensed through either a dispensing

tip or nozzle. For the purposes of this manual, “dispensing tip” refers to either a tip or a nozzle.

Using the precision-vision camera, the robot can automatically adjust the dispensing program for each workpiece,

allowing for variations in the workpiece position or orientation. To accomplish this, the software compares the

current workpiece location to within +/- 2.5 mm (0.098") of a reference location that is stored as an image le (called

a mark le) in the program. If the robot detects a difference in the X and Y positions and/or the angle of rotation of

the workpiece, it adjusts the dispensing path to correct for the difference.

Appendix A, Command Function Reference.................................................................................................................67

Appendix B, DXF File Import.........................................................................................................................................84

Overview of the DXF Screen......................................................................................................................................84

Setting DXF Import Preferences ................................................................................................................................85

Importing a DXF File ..................................................................................................................................................86

Appendix C, QR Code Scanning Setup ........................................................................................................................89

Appendix D, Multi-Needle Setup and Use ....................................................................................................................92

Appendix E, Height Sensor Setup and Use ..................................................................................................................97

Appendix F, I/O Pin Function Setup ............................................................................................................................101

Contents (continued)

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EV Series Automated Dispensing Systems

Nordson EFD Product Safety Statement

The safety messages that follow have a CAUTION level hazard.

Failure to comply may result in minor or moderate injury.

CAUTION

READ MANUAL

Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-

specic warnings, cautions, and instructions are included in equipment documentation where

appropriate. Make sure these instructions and all other equipment documents are accessible to

persons operating or servicing equipment.

The safety message that follows has a WARNING level hazard.

Failure to comply could result in death or serious injury.

WARNING

ELECTRIC SHOCK

Risk of electric shock. Disconnect power before removing covers and/or disconnect, lock out, and

tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut

down all equipment immediately. Do not restart the equipment until the problem has been identied

and corrected.

MAXIMUM AIR PRESSURE

Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi).

Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied

through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).

RELEASE PRESSURE

Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized

systems or components.

BURNS

Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be

avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure

to avoid contact with hot metal surfaces can result in personal injury.

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EV Series Automated Dispensing Systems

Nordson EFD Product Safety Statement (continued)

Halogenated Hydrocarbon Solvent Hazards

Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.

Halogenated hydrocarbon solvents contain one or more of the following elements.

Element Symbol Preﬁx

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use

halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.

High Pressure Fluids

High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before

adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious

bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.

WARNING

Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor that you suspect an injection injury.

• Show the doctor the following note.

• Tell the doctor what kind of material you were dispensing.

Medical Alert — Airless Spray Wounds: Note to Physician

Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do

not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the

bloodstream.

Qualified Personnel

Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by

qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform

their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of

performing their assigned tasks.

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EV Series Automated Dispensing Systems

Nordson EFD Product Safety Statement (continued)

Intended Use

Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may

result in injury to persons or damage to property. Some examples of unintended use of equipment include:

• Using incompatible materials.

• Making unauthorized modications.

• Removing or bypassing safety guards or interlocks.

• Using incompatible or damaged parts.

• Using unapproved auxiliary equipment.

• Operating equipment in excess of maximum ratings.

• Operating equipment in an explosive atmosphere.

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for

Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the

equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be

impaired.

Personal Safety

To prevent injury, follow these instructions:

• Do not operate or service equipment unless you are qualied.

• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are

operating properly. Do not bypass or disarm any safety devices.

• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply

and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent

unexpected movement.

• Make sure spray areas and other work areas are adequately ventilated.

• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away

from the body or face. Store syringe barrels with the tip pointing down when they are not in use.

• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for

safe handling and use of materials and use recommended personal protection devices.

• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot

surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise

guarded for practical reasons.

• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.

• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port

noise over long periods of time.

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EV Series Automated Dispensing Systems

Nordson EFD Product Safety Statement (continued)

Fire Safety

To prevent a re or explosion, follow these instructions:

• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until

the cause has been identied and corrected.

• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.

• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat

monitoring and limiting devices are working properly.

• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local

codes or the SDS for guidance.

• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect

switch rst to prevent sparking.

• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.

Preventive Maintenance

As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple

preventive maintenance checks:

• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.

• Check tubing for cracks and contamination. Replace tubing as necessary.

• Check all wiring connections for looseness. Tighten as necessary.

• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE

strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.

• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular

maintenance.

• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this

manual. Return faulty or defective units to Nordson EFD for replacement.

• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD

representative for information and advice.

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EV Series Automated Dispensing Systems

Important Disposable Component Safety Information

All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,

and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will

compromise dispensing accuracy and may increase the risk of personal injury.

Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to

the following guidelines:

• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).

• Dispose of components according to local regulations after one-time use.

• Do not clean components with strong solvents (MEK, acetone, THF, etc.).

• Clean cartridge retainer systems and barrel loaders with mild detergents only.

• To prevent uid waste, use Nordson EFD SmoothFlow™pistons.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following

steps:

1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and

relieve pressure.

2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson

EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.

3. Identify the reason for the malfunction and correct it before restarting the system.

Disposal

Dispose of equipment and materials used in operation and servicing according to local codes.

Nordson EFD Product Safety Statement (continued)

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