Nordson ASYMTEK TC V3 Manual de usuario

Conformal Curing Oven

TC V3

Maintenance Manual

P/N 7211568

NOTICE

This is a Nordson ASYMTEK publication, which is protected by copyright. Original copyright date 2006.

No part of this document may be photocopied, reproduced, or translated to another language without the

prior written consent of Nordson ASYMTEK. The information contained in this publication is subject to

change without notice.

Manuals on the Internet

For the convenience of Nordson ASYMTEK customers and field service representatives, copies of

Nordson ASYMTEK manuals can be downloaded from:

www.nordsonasymtek.com

Nordson ASYMTEK welcomes requests for information, comments, and inquiries about its products.

Please contact us using the information below:

Address 2762 Loker Avenue West

Carlsbad, CA 92010-6603

USA

Toll Free:

1-800-ASYMTEK (1-800-279-6835)

Tel: +1-760-431-1919

Fax: +1-760-431-2678

E-mail: info@nordsonasymtek.com

Website: www.nordsonasymtek.com

Technical Support

USA: 1-800-ASYMTEK (1-800-279-6835)

Other regions: www.nordsonasymtek.com Tech

Support

Trademarks

Asymtek®, Century®, and Easy Coat®

Nordson Electronics Systems

are registered trademarks of Nordson ASYMTEK.

Microsoft

is a registered trademark of Nordson Corporation.

®, Windows®, and Windows XP ®are registered trademarks of Microsoft Corporation.

Table of Contents i

Table of Contents

1Introduction ...................................................................................................................................... 1-1

Overview............................................................................................................................................. 1-1

Safety First ......................................................................................................................................... 1-1

Hazardous Materials .......................................................................................................................... 1-1

2Safety................................................................................................................................................. 2-1

Overview............................................................................................................................................. 2-1

Facility Requirements......................................................................................................................... 2-1

Basic Safety Precautions and Practices ............................................................................................ 2-2

Safety of Personnel .................................................................................................................... 2-2

Preventing Cure Module and Workpiece Damage..................................................................... 2-2

Earthquake Precautions ..................................................................................................................... 2-3

Movement................................................................................................................................... 2-3

Safety Warning Labels ....................................................................................................................... 2-3

Emergency Shutdown ........................................................................................................................ 2-3

Emergency Shutdown Recovery ................................................................................................ 2-3

Lockout of Electrical Energy............................................................................................................... 2-5

Interlock ...................................................................................................................................... 2-5

3Maintenance...................................................................................................................................... 3-1

Overview............................................................................................................................................. 3-1

Safety First ......................................................................................................................................... 3-1

Recordkeeping ................................................................................................................................... 3-1

Periodic Maintenance......................................................................................................................... 3-1

Preventive Maintenance..................................................................................................................... 3-2

Maintenance Procedures ................................................................................................................... 3-3

Conveyor Torque Limiter Adjustment......................................................................................... 3-3

Conveyor Incremental Encoder Adjustment............................................................................... 3-4

Conveyor Chain Tension Adjustment......................................................................................... 3-5

Transmission Chain Tension Adjustment................................................................................... 3-6

Adjustment of the Rail Parallelism.............................................................................................. 3-7

Thermocouple Replacement .................................................................................................... 3-10

Resistor Replacement .............................................................................................................. 3-11

Setting of Upstream/Downstream Board Counter Cell (optional) ............................................3-14

Adjustment of the Dropped Board Detection Cell (optional) .................................................... 3-15

Auto-Tune Procedure ............................................................................................................... 3-16

4Troubleshooting ............................................................................................................................... 4-1

Overview............................................................................................................................................. 4-1

Safety First ......................................................................................................................................... 4-1

Troubleshooting Alarms ..................................................................................................................... 4-1

5Parts List ........................................................................................................................................... 5-1

Level 1 – Consumable Parts .............................................................................................................. 5-1

Level 2 – Recommended Parts.......................................................................................................... 5-1

Level 3 - Long Lead-Time Parts ......................................................................................................... 5-2

ii Table of Contents

Table of Figures

Figure 3-1 Torque Limiter Adjustment ..................................................................................................... 3-3

Figure 3-2 Conveyor Counter Cell Location............................................................................................. 3-4

Figure 3-3 Conveyor Chain Location ....................................................................................................... 3-5

Figure 3-4 Transmission Chain Location ................................................................................................. 3-6

Figure 3-5 Conveyor Input ....................................................................................................................... 3-7

Figure 3-6 Conveyor Output .................................................................................................................... 3-7

Figure 3-7 Conveyor Transmission Gear................................................................................................. 3-8

Figure 3-8 Input Rail................................................................................................................................. 3-8

Figure 3-9 Mid-Section Rail...................................................................................................................... 3-8

Figure 3-10 Output Rail............................................................................................................................ 3-9

Figure 3-11 Conveyor Rail Screws .......................................................................................................... 3-9

Figure 3-12 Thermocouple..................................................................................................................... 3-10

Figure 3-13 Collar .................................................................................................................................. 3-11

Figure 3-14 Retaining Nut ...................................................................................................................... 3-11

Figure 3-15 Stuffing Box ........................................................................................................................ 3-12

Figure 3-16 Joint .................................................................................................................................... 3-12

Figure 3-17 Remount Joint..................................................................................................................... 3-12

Figure 3-18 Remount Mask.................................................................................................................... 3-12

Figure 3-19 Maintenance Part Screw .................................................................................................... 3-13

Figure 3-20 Maintenance Part Clip ........................................................................................................ 3-13

Figure 3-21 Remove Vitro-Ceramic Glass ............................................................................................. 3-13

Figure 3-22 Bride Location..................................................................................................................... 3-13

Figure 3-23 Counter Cell........................................................................................................................ 3-14

Figure 3-24 Signal Indicator ................................................................................................................... 3-14

Figure 3-25 Emitter Cell ........................................................................................................................... 3-15

Figure 3-26 Receiver Cell ........................................................................................................................ 3-15

Figure 3-27 Setpoint Box ....................................................................................................................... 3-16

Figure 3-28 Reg Z1 Button..................................................................................................................... 3-16

Figure 3-29 Graphic Visualization of Zone............................................................................................. 3-17

Figure 4-1 Troubleshooting Alarms.......................................................................................................... 4-1

Figure 5-1 Consumable, wearing parts, to be kept in-stock on production site....................................... 5-1

Figure 5-2 Parts recommended by the equipment manufacturer to be kept in-stock.............................. 5-1

Figure 5-3 Parts with a long procurement lead-time or for software update............................................ 5-2

Table of Tables

Table 3-1 Preventive Maintenance .......................................................................................................... 3-2

Table 3-2 Optional Encoders ................................................................................................................... 3-4

Table 3-3 Regulator ............................................................................................................................... 3-17

Introduction 1-1

1 Introduction

Overview

This manual covers maintenance procedures necessary for the preventive and corrective maintenance of

the TC V3 Conformal Curing Oven.

WARNING! Maintenance and troubleshooting procedures should only be performed by

trained service technicians.

Safety First

Before performing any maintenance or troubleshooting procedures, it is important that you thoroughly

read the TC V3 Operations Manual. Obey all written safety warnings in the Safety section, the warning

labels affixed to your curing oven, and your facility safety practices.

Hazardous Materials

Some procedures may involve the use of hazardous materials. To prevent injury to personnel, follow all

Federal, State, and local regulations, facility safety practices, and the material manufacturer's Material

Safety Data Sheet (MSDS) recommendations.

NOTE Consult safety and disposal precautions on the material manufacturer's Material Safety

Data Sheet (MSDS) for all materials used with the cure module.

Safety 2-1

2 Safety

Overview

Operation of the TC V3 Conformal Curing Oven involves heat, electrical power, mechanical devices, and

the use of hazardous materials. It is essential that every person servicing or operating the Cure Module

fully understands all hazards, risks, and safety precautions described in this section. When properly

operated and maintained, the Cure Module will be safe and reliable.

This section is intended to provide basic safety information necessary for operating, maintaining, and

servicing your TC V3 Cure Module. This section covers the following topics:

•

Facility Requirements

•

Safety Warning Labels

•

Basic Safety Precautions and Practices

•

Emergency Shutdown

•

Earthquake Precautions

•

Lockout of Electrical Energy

Use of this equipment in ways other than those described in the documentation supplied with the

equipment may result in injury to persons or damage to property.

To further optimize safe operation, maintenance, and servicing of the TC V3, precautions and

recommended practices are included with the procedures throughout this manual.

WARNING! Safety is considered a joint responsibility between the original equipment

manufacturer and the end-user (owner). Safety precautions and practices should

be in accordance with governing laws and regulations, and facility requirements

in addition to those recommended in this manual.

WARNING! CAUTION!

Facility Requirements

Unsafe equipment conditions can result in personal injury or property damage.

Failure to properly operate and maintain the Cure module in accordance with this

manual may jeopardize the built-in safety features.

To ensure optimal performance and safety, it is necessary to install the Cure Module in a facility that

meets the necessary requirements. Refer to the Operations Manual for more information.

2-2 Safety

Basic Safety Precautions and Practices

The following precautions and practices are recommended during Cure Module operation and

maintenance.

Safety of Personnel

•Only trained personnel should be permitted to perform operation, maintenance, service, and

troubleshooting procedures.

•All personnel working on or near the Cure Module should know the location of all electrical

power supply sources.

•Lock/tagout procedures must be performed before service or maintenance work is done on

the Cure Module (refer to the "Lockout of Electrical Energy").

•Immediately push the red Emergency Off (EMO

•If in a confined room, ensure adequate and uninterrupted air ventilation, heating, and cooling

to meet environmental stress limits of personnel and the Cure Module.

) button if personnel are in danger of

being injured.

•Follow MSDS recommendations for the proper handling, cleanup, storage, and disposal of

hazardous materials. Know the MSDS recommendations for treatment of injury resulting from

exposure to hazardous materials.

Preventing Cure Module and Workpiece Damage

•Immediately push the EMO

•Use standard Electrostatic Discharge (ESD) precautions when working near ESD-sensitive

components. Always wear a grounding strap and connect it to the ESD ground before

handling work pieces.

button if the Cure Module or a workpiece is in danger of

being damaged.

•Follow all recommended system maintenance procedures as outlined in the Maintenance

Manual.

•Ensure that no air intake or exhaust grilles are blocked while the Cure Module is in operation.

WARNING! CAUTION!

Failure to comply with any of the safety recommendations could cause serious

injury to personnel and/or damage to the equipment.

Tabla de contenidos

Otros manuales de Horno de Nordson ASYMTEK

Nordson ASYMTEK

Nordson ASYMTEK TCM-2200 Manual de usuario

Manuales populares de Horno de otras marcas

Bosch

Bosch HVA531NS0 Manual de usuario

Electrolux

Electrolux EOF6P46X Manual de usuario

NEFF

NEFF B44S32 5GB Series Manual de usuario

Combi

Combi BLODGETT BC142GDS Manual de usuario

AEG

AEG COMPETENCE 311704300 Manual de usuario

Falcon

Falcon DOMINATOR PLUS G3106 Series Guía del usuario

Rational

Rational SCC WE 61G Manual de usuario

Smeg

Smeg DOSPA38X Manual de instalación y operación

Electrolux

Electrolux air-o-convect 20 GN 2/1 Manual de usuario

Miele

Miele HR 1954-2 Manual de usuario

KHIND

KHIND OT50 Manual de usuario

Henny Penny

Henny Penny Smoker Box Manual de usuario

Lang

Lang ECOD-AP Manual de usuario

AEG

AEG BEK455310M Manual de usuario

Frigidaire

Frigidaire FNGE90JGR Manual de usuario

Hotpoint

Hotpoint FE9 S831 JSH IX Manual de usuario

GE Advantium SCB2000 Manual de usuario

AEG

AEG DE401301DM Manual de usuario