NORDOCK ASG Manual de usuario

Owner’s Manual and Parts List

This manual applies to safety gates manufactured for Sales

Order SO56717, April 2021, with Serial numbers 55350 - 55352

P/N: 56717-OM

ORDOCK INC.

Website: Nordockinc.com ~ Email: Sales@Nordockinc.com ~ Toll ree: 866-885-4276

Nordock Inc. reserves the right to make changes to specifications without notice or obligation. Nordock products may be covered by

various U.S. and foreign patents or pending applications.

Sa ety Gate

Model “ASG”

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Table o Contents

Table o Contents ................................................................................. 1

Pre ace ............................................................................................... 2

Problems, Errors and Omissions ................................................................................. 2

Product Identification ................................................................................................... 2

Copyright ..................................................................................................................... 2

Warranty ............................................................................................. 3

Sa ety ................................................................................................. 4

Installation .......................................................................................... 5

General Notes.............................................................................................................. 5

Assembly Instructions.................................................................................................. 7

Column Mounting Instructions ..................................................................................... 9

Counterweight Installation Instructions ...................................................................... 11

Barrier Mounting Instructions....................................................................................... 9

Electrical Installation.................................................................................................. 13

Smart Gate Setup Procedure .................................................................................... 13

Operation .......................................................................................... 14

Standard Operation ................................................................................................... 14

Maintenance and Lubrication ............................................................... 15

Parts List ........................................................................................... 16

Electrical Schematic ............................................................................ 18

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Pre ace

PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY

This manual gives detailed information and instruction on how to operate and

maintain your equipment correctly. Failure to do so could result in personal injury,

and/or equipment damage. Please consider this manual a permanent part of the unit

and keep it with the safety gate for reference whenever needed.

If you have any questions about this manual, the safety gate, its components, or

our products and services, please call us at 1-866-885-4276 and we will be happy to

assist you. With proper care and maintenance, this safety gate is designed to work

effectively and efficiently for many years to come.

Problems, Errors and Omissions

This manual has been prepared with the utmost care and attention to detail as to

ensure accurate parts and service information should the need arise. Nordock

Incorporated believes this manual will provide the operators of this unit all the necessary

information required to operate and maintain it for many years. If you believe there is

an error, if you have a problem following the guidelines, or if there is information that

you feel is missing from this manual, please contact us at the above number so we may

attend to the issue immediately.

Product Identi ication

It is very important that in order to obtain the best possible service from Nordock Inc.,

please include the model and serial number of the safety gate whenever you contact us.

Below is the same serial number decal that will be found on the front of the movable

barrier. Please fill in the information from the decal on the safety gate in this area. This

will greatly reduce the possibility of improper parts being shipped to you.

This manual is copyright to Nordock Incorporated. All information, text, drawings, and

technical data contained herein are for reference only. No part of this manual may be

copied, altered, or stored on electronic media, and cannot be revealed to others for the

purpose of competition.

DES

CRI

PTION

RIAL #:

866

885

4276 ~ WWW.NORDOCKI

NC.COM

MADE IN CANADA

XX X

X XX000 LBS

XXXX

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Warranty

Nordock Inc. expressly warrants that all of its manufactured product shall remain free of

defects in material and workmanship under normal use for a period of one-year from the

date of delivery to the purchaser. The purchaser must maintain and operate the product

in accordance with proper procedures. In the event the product proves defective in

material or workmanship, Nordock Inc. will at its option either:

1. Replace the product or the defective portion thereof without charge to the

purchaser; or,

2. Alter or repair the product on site or elsewhere, as Nordock Inc. may deem

advisable, without charge to the purchaser.

The warranty stated herein is that offered by Nordock Inc. and expressly disclaims all

implied warranties including those of merchantability and fitness. This warranty does not

cover any failure caused by improper installation, misapplication, overloading, abuse,

negligence, or failure to maintain and protect the equipment from vehicle impact.

Nordock Inc. or its representative assume no responsibility or liability for any incidental

or consequential damages of any kind including loss of use of any equipment, damage

or failure resulting from the use of unauthorized replacement parts or equipment

modification, or damages resulting from the misuse of the equipment.

Nordock Inc. warranties extend only to the product itself. Nordock Inc. disclaims all

liability of any kind arising out of the workmanship, methods and materials used by the

installer or premature product wear, product failure, property damage or bodily injury

arising from improper installation.

These warranties as stated herein are the exclusive remedies for all claims.

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Sa ety

The operators of this unit must read these safety practices before installing, operating or

servicing the safety gate. Failure to follow these safety practices may result in bodily

injury, property damage or death.

Read and follow the operating instructions contained in this manual before

operating the safety gate. If you do not understand the instructions, contact your

supervisor for explanation and instruction on the safe operation of this unit. The

following guidelines are to be used in conjunction with all laws, governances, and

codes in effect where the safety gate is installed.

1. Inspect the safety gate to ensure that all parts are undamaged and in good

working order. If the safety gate does not appear to function properly, or if it

looks damaged, DO NOT USE THE SAFETY GATE. Section off the gate area

and notify your supervisor and safety representative.

2. Do not sit on the barrier or place objects or equipment on it. The lifting and

support system is designed to support the weight of the barrier only. The barrier

may suddenly collapse without warning if additional weight is placed upon it.

3. Do not stand under the safety barrier when it is in motion.

4. Do not attempt to ride on the safety barrier.

5. Never use a fork truck or any type of material handling equipment to raise or

lower the barrier.

6. Keep hands and all body parts always clear of the barrier. If the safety gate fails

to operate using the procedures contained in this manual, do not use the safety

gate. Contact Nordock Incorporated or an authorized service representative for

service.

7. Whenever any maintenance or repair is to be performed on the safety gate,

Barricade the area around the barrier and place clear signage on the perimeter

that the unit is not to be operated.

8. If you have any questions, contact your supervisor or your local Nordock

Incorporated representative.

WARNI

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Installation

General Notes

The gate may be assembled and installed in one of two ways:

1. Assemble all stationary gate components together flat on the floor and tilt up to the

vertical position.

2. Tilt each column up separately and assemble the components in the upright

position.

The order of assembly is the same whether assembling the unit on the floor or in the

upright position. Refer to the drawing and parts list below when assembling the unit.

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

COLUMN, LEFT

COLLAR

2 COLUMN, RIGHT 1 12 SHAFT PIVOT, L 3 22

BOLT, 3/8” x 1-1/2” 24

BLE ROLLER

SHAFT PIVOT, R

LOCKW

ASHER, 3/8”

BUSHING

DRUM,

EFT

FLATWASHER, 3/8”

5 ROLLER PIN 2 15 DRUM, RIGHT 2 25

NYLOCK, 3/8” 12

SPREADER CHANNEL

KEY,

”

COUNTERWEIGHT

TORQUE SHAFT

DRUM SPACER

A/R

RWGHT COVER PL

(S)

8 OPERATOR c/wTARM 1 18 28

SHACKLE, ¼” 2

T.ARM

BRKT

KEY,

2 3/8

”

ANCHOR,

3/4

” x 6”

y others)

10 BOLT, 3/8”x 2-1/2” 3 20

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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NOTE: Barrier and Cables are not shown in drawing above.

To ensure correct operation of the safety gate, it is critical that the two vertical side

columns (1 & 2) are installed plumb and parallel to one another in both vertical planes.

The drawing below shows several reference dimensions, which will aid during the

installation process.

DIMENSIONS – 10’ (120”) WIDE x 10’ (120”) HIGH GATE:

Note:

Left hand (LH) gate shown.

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Assembly Instructions

For ease of installation, the spreader channel assembly has all components except the

cables shipped factory assembled. Refer to the installation parts diagram and table

starting on page 5 as needed.

Numbers in parenthesis refer to Items listed in chart on page 5.

1. Place the left and right vertical upright columns (1&2) parallel to one another at the

Inside Column dimension as shown in the diagrams on the preceding page(s).

2. Determine the correct operator handing for the gate being built. Place the torque

shaft (7) end with the operator on the side of the gate to suit the handing required.

See also gate dimension drawings starting on page 6.

3. Check over the spreader channel (6) and components (7 to 21) for no obvious signs

of movement or damage during shipping. Brackets, operator, torque arm and shaft

should be square and parallel to the bottom plate and cross-channel.

4. The torque shaft (7) requires a dimension of 1-3/8” be maintained over the length of

the cross-channel. The shaft will need to be realigned if this dimension has changed.

See diagram below.

To re-align shaft and components:

a. Loosen the pivot bracket bolts (22) and shift the brackets (12 &13) forward or

back to obtain 1-3/8”.

b. Securely re-tighten the pivot bracket bolts across the spreader channel.

c. Check that the operator (8) is aligned vertically.

d. Verify that the shaft is straight.

The end of the spreader channel with the operator goes to the left-hand side of the gate (as

viewed standing on the dock looking out the door) for a left-hand operated gate.

NOTE

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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5. Bolt the spreader channel/torque shaft assembly to the top of the upright columns,

using the eight 3/8” x 1-1/2” long bolts (22) and fasteners (23, 24 & 25) provided. Each

connection should have a 3/8” washer (24) on the top and a 3/8” washer (24) with a

nylock nut (25) on the bottom. See picture.

6. Finish tightening the bolts that hold the spreader channel to the columns.

7. The partially assembled gate is now ready to be raised to the vertical position if steps 1

to 6 have been completed with the gate on the floor.

Cables are not installed on the drums for shipping purposes. For installation ease it may

be convenient to attach them now to the corresponding drum. The drums in line with the

inner I beam are used for the barrier gate. The drums in line with the outer I beam are

used for the counterweights. Cables are marked accordingly.

NOTE

Nordock Inc. Parts and Service Manual 56717-OM, ASG1010 Powered Sa ety Gate

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Column Mounting Instructions

If the gate was partially assembled flat on the ground, it must now be tilted to the vertical

upright position.

Columns (1&2) are shipped with the roller (3 to 5) for the counterweight cable factory

assembled.

When tilting the gate, do not use the torque shaft or the spreader channel as a lifting

point. They are not designed for this purpose and will bend. Any lifting must be

done at the top of the columns.

1. The gate is to be centred in the door opening and positioned far enough away from

the door to allow adequate clearance between the movable barrier and the door.

2. Before setting any anchors (29), ensure both columns are square and plumb. Refer

to the drawing starting on page 6 for reference dimensions.

Floors must be a minimum of 6” thick concrete to use the supplied anchors.

The minimum embedment depth for a 1” wedge anchor is 4-1/2” (a customer using

3/4” epoxy set anchors, depth by manufacturer specification).

3. Drill and set one anchor (29) in the base plate of each column, but do not tighten.

4. Check to ensure the columns are square and plumb again and adjust if necessary.

Drill and set the remaining four anchors in each plate and torque all anchors to

manufacturer specification to achieve maximum holding strength.

Barrier Mounting Instructions

1. Remove the counterweights access cover plates (27) from each side of columns.

2. Remove the end plates from both ends of the barrier assembly. Tilt the barrier at an

angle and position it between the columns.

There is a left and right end to the gate assembly. The eyebolt at each end should be

pointing up and will be in line with the barrier cable, once installed. The eyebolt goes in

the outer of the two holes in the mounting angle as shown below.

NOTE

WARNING

NOTE

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