Nivus CSM Series Manual del propietario

Technical Instructions for

Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016 Page 1

Technical Instructions for

Correlation Sensors and external Electronic Box

(Original technical instructions – German)

as of Firmware Version:

1.58 (POA

-V2)

1.59 (OCL

-L1)

1.58

(CS2)

64 (EBM)

NIVUS GmbH

Im Taele 2

75031 Eppingen, Germany

Phone: +49 (0) 72 62 / 91 91 - 0

Fax: +49 (0) 72 62 / 91 91 - 999

E-mail: [email protected]

Internet: www.nivus.com

Branch offices

page 2

NIVUS AG

Hauptstrasse 49

8750 Glarus, Switzerland

Phone: +41 (0)55 6452066

Fax: +41 (0)55 6452014

E-mail: swiss@nivus.com

Internet: www.nivus.de

NIVUS Austria

Mühlbergstraße 33B

3382 Loosdorf, Austria

Phone: +43 (2754) 567 63 21

Fax: +43 (2754) 567 63 20

E-mail: [email protected]

Internet: www.nivus.de

NIVUS France

14, rue de la Paix

67770 Sessenheim, France

Phone: +33 (0)3 88071696

Fax: +33 (0)3 88071697

E-mail: info@nivus.fr

Internet: www.nivus.fr

NIVUS U.K. Ltd

Wedgewood Rugby Road

Weston under Wetherley

Royal Leamington Spa

CV33 9BW, Warwickshire

Phone: +44 (0)1926 632470

E-mail: [email protected]

Internet: www.nivus.com

NIVUS U.K.

1 Arisaig Close

Eaglescliffe

Stockton on Tees

Cleveland, TS16 9EY

Phone: +44 (0)1642 659294

E-mail: [email protected]

Internet: www.nivus.com

NIVUS Sp. z o.o.

ul. Hutnicza 3 / B-18

81-212 Gdynia, Poland

Phone: +48 (0) 58 7602015

Fax: +48 (0) 58 7602014

E-mail: [email protected]

Internet: www.nivus.pl

NIVUS Middle East (FZE)

Building Q 1-1 ap. 055

P.O. Box: 9217

Sharjah Airport International

Free Zone

Phone: +971 6 55 78 224

Fax: +971 6 55 78 225

E-mail: Middle-East@nivus.com

Internet: www.nivus.com

NIVUS Korea Co. Ltd.

#2502 M Dong, Technopark IT Center,

32 Song-do-gwa-hak-ro,

Yeon-su-gu, INCHEON, Korea 406-840,

Phone: +82 32 209 8588

Fax: +82 32 209 8590

E-Mail: [email protected]

Internet: www.nivuskorea.com

NIVUS Vietnam

21 Pho Duc Chinh, Ba Dinh,

Hanoi, Vietnam

Mobile (VN) 012 0446 7724

E-Mail: vietnam@nivus.com

Technical Instructions for

Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016 Page 3

Copyrights and property rights

This document and its contents are proprietary to NIVUS GmbH and are

not to be reproduced or copied without the express written permission of

NIVUS GmbH.

Violations oblige to compensation.

Important Note

This instruction manual may exclusively - even in parts - be copied or translated in any

other way with the express written consent of NIVUS GmbH.

Translation

If the device is sold to a country in the European Economic Area (EEA)

this instruction handbook must be translated into the language of the

country in which the device is to be used.

Should the translated text be unclear, the original instruction handbook

(German) must be consulted or the manufacturer contacted for clarifica-

tion.

No part of this publication may be reproduced, transmitted, sold or dis-

closed without prior permission. Damages will be claimed for violations.

Names

The use of general descriptive names, trade names, trademarks and the

like in this handbook does not entitle the reader to assume they may be

used freely by everyone. They are often protected registered trademarks

even if not marked as such.

Technical Instructions for

Correlation Sensors

Page 4 Correlation Sensors – Rev. 07 as of 20.04.2016

1General.................................................................................5

2Safety Instructions ..............................................................7

2.1 Used signs and definitions ............................................................7

2.2 Safeguards and precautions .........................................................8

2.3 Liability Disclaimer.........................................................................8

2.4 User’s Responsibilities..................................................................9

2.5Device Identification....................................................................10

2.6 Sensor Versions..........................................................................13

3Overview and Intended Use..............................................19

3.1 Overview .....................................................................................19

3.2 Intended Use...............................................................................25

4Specifications ....................................................................27

4.1 Water-ultrasonic sensor, type CSM-V100...................................27

4.2 Water-ultrasonic sensor, type CSM-V1D0..................................27

4.3 Electronic Box, type: EBM...........................................................28

4.4 Air Ultrasonic-Sensor Mini, type DSM.........................................28

4.5 Water-ultrasonic combi sensor, type POA..................................29

4.6 Air Ultrasonic-Sensor, type OCL-L1............................................30

4.7 Water-ultrasonic combi sensor, type CS2...................................31

4.8 Equipment...................................................................................32

4.8.1 Delivery .......................................................................................32

4.8.2 Receipt ........................................................................................32

4.8.3 Transport.....................................................................................33

4.8.4 Return..........................................................................................33

4.8.5 Installation of Spare Parts and Parts subject to wear and tear...33

5Installation..........................................................................34

5.1 Installation Instructions................................................................34

5.2 Electrical Installation....................................................................34

5.3 Sensor Design and Dimensions..................................................35

5.4 Sensor Installation.......................................................................44

5.5 Mounting the protection hose for the sensor, type CS2..............44

5.6 Plug wiring and Sensor Cable.....................................................45

5.7 Cable extension...........................................................................48

5.8 Pressure compensation element for CSM Sensors....................50

5.9 Pressure compensation element for POA- and CS2- sensors ...52

6Table of Resistiveness......................................................56

6.1 Resistiveness Legend.................................................................58

7Maintenance and Cleaning ...............................................59

7.1 Water-US Combi Sensor with Pressure Measurement...............59

7.2 Air-Ultrasonic Sensor ..................................................................61

7.3Pressure Compensation Element for CSM Sensors...................61

7.4 Pressure Compensation Element for POA and CS2 Sensor......62

7.5 Customer Service Information.....................................................62

8Dismantling/Disposal........................................................62

9Accessories (optional)......................................................63

10 Table of Pictures................................................................64

11 Certificates and approvals................................................66

Technical Instructions for

Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016 Page 5

1 General

Important

READ CAREFULLY BEFORE USE

KEEP IN A SAFE PLACE FOR LATER REFERENCE

This Technical instruction is an original instruction for Correlation Sensors and

external Electronic Box is intended for the initial start-up or the connection of the

sensors. This manual is oriented exclusively to qualified expert personnel.

Read this Technical instruction carefully and completely prior to installation and

connection since it contains relevant information on this product. Observe the

notes and particularly follow the warning notes and safety instructions.

Keep this manual in a safe place and make sure it is available for the users of

this product at any time.

If you should have problems to understand information contained within this

Technical Instruction either contact the manufacturer or one of the distributors

for further support. The manufacturer cannot be held responsible for damage to

persons or material due to incorrectly understood information in this instruction.

In case of selling the sensors, this Technical instruction shall be provided to the

purchaser since it is a part of the standard delivery.

The sensor installation is described in the separate >Installation Instructions for

Correlation and Doppler Sensors<. This document is part of the standard deliv-

ery and must be read necessarily prior to sensor installation.

Detailed information on how to operate the complete system can be found in the

accompanying instruction transmitter instruction manual.

Technical Instructions for

Correlation Sensors

Page 6 Correlation Sensors – Rev. 07 as of 20.04.2016

Personnel requirements

Installation, commissioning and maintenance shall be executed only by person-

nel meeting the demands as follows:

- Expert personnel with relevant training an appropriate qualification

- Personnel authorised by the plant operator

Qualified personnel

within the context of this documentation or the safety notes on the product

itself are persons who are sufficiently familiar with installation, mounting, start-

ing up and operation of the product and who have the relevant qualifications

for their work; for example.

- Training, instruction or authorisation to activate/deactivate, isolate, ground,

and mark electric circuits and devices/systems according to the safety en-

gineering standards.

- Education and instruction according to the standards of safety engineering

regarding the maintenance and use of adequate safety equipment.

- First aid training

Applicable documentation

For the installation and operation of the complete system extra instruction man-

uals or technical descriptions may be required apart from this manual.

- Instruction manual for the flow measurement unit NivuFlow 750

- Technical Instructions for iXT or MPX

- Installation Instruction for correlation and Doppler sensors

These manuals are provided with the auxiliary units or sensors.

Technical Instructions for

Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016 Page 7

2 Safety Instructions

2.1 Used signs and definitions

The general warning symbol indicates the risk of personal injuries or death.

In the text section the general warning symbol is used in conjunction with the

signal words described below.

DANGER

Warning of danger to persons

Indicates an immediate high risk which may result in death or severe personal

injury if not avoided.

DANGER

Danger of electric shock

Indicates a possible danger by electrical power with moderate risk which may

result in death or severe personal injury if not avoided.

WARNING

Warning of danger to persons

Indicates a possible danger with moderate risk which may result in death or

(severe) personal injury if not avoided.

CAUTION

Warning of personal injuries or material damage

Indicates a possible danger with moderate risk which may result in minor or

moderate personal injury or material damage if not avoided.

Important Notes

Indicates situations that may result in damage to property and/or loss of data,

if not avoided.

Contains information that needs to be highlighted.

Notes

Indicates situations that do not result in personal injury.

Technical Instructions for

Correlation Sensors

Page 8 Correlation Sensors – Rev. 07 as of 20.04.2016

2.2 Safeguards and precautions

WARNING

Preventing electromagnetic discharge

It is indispensable to eliminate the risk of explosive atmospheres by using a

gas warning unit prior to executing installation or maintenance works.

Please observe to avoid electrostatic charge during this procedure!

Avoid unnecessary movements to reduce the risk of building up electrostatic

energy.

Make sure to discharge static electricity from your body before you begin to

install the sensors.

WARNING

Germ contamination

Please note that due to the operation in the waste water field the measure-

ment system and cables may be loaded with dangerous disease germs. Re-

spective precautionary measures must be taken to avoid damage to one’s

health.

Wear protective clothing.

WARNING

Observe regulations for health and safety at work

Before starting installation work, observing the work safety regulations need

to be checked.

Failure to do so may cause personal injury.

WARNING

Do not disable safety devices!

It is strictly prohibited to disable the safety devices or to change the way they

work.

Failure to observe may cause personal injury as well as to sys-tem damage.

2.3 Liability Disclaimer

The manufacturer reserves the right to change the contents of this document

including this liability disclaimer without prior notice and cannot be held respon-

sible in any way for possible consequences resulting from such changes.

For connection, initial start-up and operation as well as maintenance of the sen-

sors the following information and higher legal regulations of the respective

country (e.g. VDE regulations in Germany) such as applicable Ex regulations as

well as safety requirements and regulations in order to avoid accidents shall be

observed.

The safety-related values of the connected the sensors shall comply with the

technical specifications or the specifications contained in the according EC type

examination certificate.

Interconnecting several active devices within an intrinsically safe circuit may re-

sult in different safe maximum values. In such cases the intrinsic safety may be

impaired!

Technical Instructions for

Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016 Page 9

All operations on the device which go beyond installation or connection

measures in principle shall be carried out by NIVUS staff or personnel author-

ised by NIVUS due to reasons of safety and guarantee.

Operate the sensors only in technically perfect working order.

Improper Use

Not being operated in accordance with the requirements may impair the safety.

The manufacturer is not responsible for failures resulting from improper use.

2.4 User’s Responsibilities

In the EEA (European Economic Area) national implementation of the frame-

work directive 89/391/EEC and corresponding individual directives, in particu-

lar the directive 89/655/EEC concerning the minimum safety and health re-

quirements for the use of work equipment by workers at work, as amended,

are to be observed and adhered to.

In Germany the Industrial Safety Ordinance must be observed.

The customer must (where necessary) obtain any local operating permits re-

quired and observe the provisions contained therein. In addition to this, he must

observe local laws and regulations on

- personnel safety (accident prevention regulations)

- safety of work materials and tools (safety equipment and maintenance)

- disposal of products (laws on wastes)

- disposal of materials (laws on wastes)

- cleaning (cleansing agents and disposal)

- environmental protection.

This technical description is part of the standard delivery and must be availa-

ble to the user at any time.

The safety instructions contained therein must be followed.

Technical Instructions for

Correlation Sensors

Page 10 Correlation Sensors – Rev. 07 as of 20.04.2016

2.5 Device Identification

The instructions in this manual apply only for the type of sensor or the units de-

picted on the title page.

The article number can be found where the cable enters the sensor body as well

as on a nameplate on the end of the cable. This nameplate is protected against

weathering and abrasion by using a transparent shrunk-on hose and contains

the following:

- name and address of manufacturer

- CE label

- type and serial number

- year of manufacture

- Ex label (on Ex-version sensors only) as mentioned in chapter 3.2.

In case of enquiries and ordering replacement parts it is important to specify ar-

ticle number as well as the serial number of the respective transmitter or sensor.

This ensures correct and quick processing.

ëYou can find the declaration of conformity at the end of this manual.

Fig. 2-1 Nameplate flow velocity sensor, type CSM

Fig. 2-2 Nameplate flow velocity sensor, type CSMD

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