Nidec F600 Manual de usuario

Pump drive F600

Step By Step Guide

Frame sizes 3 to 11

www.controltechniques.com/support

Seite 2

Diese Anleitung bietet Informationen für eine schnelle Inbetriebnahme eines einfachen Umrichter-Motor-Systems.

Bei aufwendigeren Systemen: Umfassende Betriebsanleitungen, Online-Videos und Hilfsmittel finden Sie unter

unserer Webadresse oder über den vorstehenden QR-Code.

Bitte lesen Sie die dem Umrichter beiliegende Sicherheitsdokumentation, bevor Sie den Umrichter montieren oder

in Betrieb nehmen.

Beim M300 ist unbedingt der Abschnitt 4.2 in der Steuerung – Kurzanleitung über die Webadresse bzw. den

vorstehenden QR-Code hinzuzuziehen, um die Safe Torque Off-Funktion in Sicherheitssystemen zu verwenden.

Page 2

This guide provides a fast and simple start-up procedure for a basic drive and motor installation.

For help with more advanced installations: Comprehensive user guides, online videos and help tools can be

accessed using the web address or QR code above.

Please read the safety information booklet supplied with the drive before installation or set-up.

It is essential to read Section 4.4 in the F600 User Guide using the web address or QR code above prior

to using the Safe Torque Off function in safety systems.

Part Number: 0478-0621-03

Issue: 3

F600 Step By Step Guide

Contents

1. Introduction ........................................................................2

2. STEP 1 Check the contents of the box...............................4

3. STEP 2 Check model and voltage..................................... 4

4. STEP 3 Mount the drive ....................................................5

5. STEP 4 Select supply / motor cables and fuses ................ 6

6. STEP 5 Remove the finger guard breakouts......................8

7. STEP 6 Wire the drive up ..................................................9

8. STEP 7 Use the keypad ..................................................22

9. STEP 8 Run the drive for the first time in Hand mode .....23

10. STEP 9 Running the drive in Auto mode ........................29

11. Drive Operating modes ...................................................31

12. Basic Features ................................................................32

13. Additional Information .....................................................34

14. UL information .................................................................39

15. Drive ratings, cable sizes and fuse ratings .....................43

F600 Step By Step Guide 2

English

Introduction

The F600 is a simple and flexible range of drives from 1.1 kW to 280 kW in 9 frame sizes and four

input voltage ranges (200 V, 400 V, 575 V and 690 V).

This Step-by Step guide provides simple instructions on how to mount the drive, fuse and cable

selection, wiring the drive-up, programming the drive and running the motor keypad mode on

frames 3 to 11.

The following information is available for download at 'www.controltechniques.com/support':

• F600 User Guide

There is also a guided set-up contained in the software tool Connect available from:

https://acim.nidec.com/drives/control-techniques/downloads

• F600 Parameter Reference Guide

Features of the drive

Figure 1-1 Feature diagram for frame sizes 3 to 10

Key

1. Keypad connection 9. Communications port

2. Rating label 10. NV media card slot

3. Identification label 11. Internal EMC filter

4. Option module slot 1 12. DC bus +

5. Option module slot 2 13. DC bus -

6. Option module slot 3 14. Motor connections

7. Relay connections 15. AC supply connections

8. Control connections 16. Ground connections

10 11

916

16 15

1515 14

16 16

Common

control pod

Power stages

3F600 Step By Step Guide

Figure 1-2 Feature diagram for frame size 11

Key

1. Keypad connection 8. Control connections

2. Rating label 9. Communications port

3. Identification label 10. NV media card slot

4. Option module slot 1 11. Ground connections

5. Option module slot 2 12. AC supply connections*

6. Option module slot 3 13. DC bus +

7. Relay connections 14. Motor connections

*Common AC Supply connections are internally linked on the 11E 6 pulse drive

11 12

11 13

F600 Step By Step Guide 4

STEP 1: Check the contents of the box

Check you have all the components and your drive has not been damaged during transportation.

* With frame size 7 to 11, surface mounting brackets are also supplied with the drive.

STEP 2: Check model and voltage

The model number can be found on the identification label on the top of the drive. Please check

that the model and the drive voltage range is suitable for the installation.

KIT BOX* SAFETY

INFORMATION

STEP BY STEP

GUIDE

F600-03400123 A

F600 -05 4 00270 A

Derivative Electrical Speciﬁcations

Product line:

Frame size:

Voltage rating:

2 - 200 V (200 - 240 ±10 %)

4 - 400 V (380 - 480 ±10 %)

5 - 575 V (500 - 575 ±10 %)

6 - 690 V (500 - 690 ±10 %)

Current Rating:

Current rating x 10

Drive Format:

A – AC in AC out (with internal choke)

D – DC in AC out (Inverter)

C – AC in DC out (Rectifier)

E – AC in AC out (without internal choke)

T – AC in AC out (12P rectifier plus inverter)

5F600 Step By Step Guide

STEP 3: Mount the drive

The drive should be mounted in an ambient temperature range of - 20 °C to 55 °C (- 4 °F to 131 °F).

Output current derating may be required at ambient temperatures > 40 °C (104 °F). Refer to the

F600 User Guide (section 5). For UL installations, the maximum ambient temperature permitted is

50 °C (122 °F) with any specified derating applied.

The drive can be screwed on a wall or Through-panel mounted (Refer to the F600 User Guide).

Table 3-1 highlights the clearances.

Table 3-1 Recommended spacing

Table 3-2 Drive dimensions and weights

Frame Spacing Drive / Filter Spacing Drive / Drive Spacing above drive Spacing below drive

3 0 mm (0.00 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)

4 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)

5 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)

6 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)

7 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)

8 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)

9 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)

10 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)

11 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)

Frame

Height Width

Depth Mounting

holes (Ø) Weight

Mounting Overall Mounting Overall

3365 mm

(14.37 in)

382 mm

(15.03 in)

73 mm

(2.87 in)

83 mm

(3.26 mm)

200 mm

(7.87 in)

5.5 mm

(0.21 in)

4.5 kg

(9.92 lb)

4365 mm

(14.37 in)

391 mm

(15.39 in)

106 mm

(4.17 in)

124 mm

(4.88 in)

200 mm

(7.87 in)

6.5 mm

(0.26 in)

6.5 kg

(14.33 lb)

5365 mm

(14.37 in)

391 mm

(15.39 in)

106 mm

(4.17 in)

143 mm

(5.63 in)

200 mm

(7.87 in)

6.5 mm

(0.26 in)

7.4 kg

(16.3 Ib)

6365 mm

(14.37 in)

391 mm

(15.39 in)

196 mm

(7.72 in)

210 mm

(8.27 in)

287 mm

(11.29 in)

7.0 mm

(0.28 in)

14 kg

(30.9 Ib)

7508 mm

(20 in)

552 mm

(21.73 in)

220 mm

(8.66 in)

270 mm

(10.63 in)

280 mm

(11.02 in)

9.0 mm

(0.35 in)

28 kg

(61.70 Ib)

8753 mm

(29.64 in)

804 mm

(31.65 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

290 mm

(11.42 in)

9.0 mm

(0.35 in)

52 kg

(114.6 Ib)

91049 mm

(41.29 in)

1108 mm

(43.62 in)

259 mm

(10.20 in)

320 mm

(12.59)

290 mm

(11.42 in)

9.0 mm

(0.35 in)

46 kg

(101.4 Ib)

10 1010 mm

(39.76 in)

1069 mm

(42.08 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

290 mm

(11.42 in)

9.0 mm

(0.35 in)

46 kg

(101.4 Ib)

11 1189 mm

(46.81 in)

1242 mm

(48.89 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

313 mm

(12.32 in)

9.0 mm

(0.35 in)

63 kg

(138.8 lb)

F600 Step By Step Guide 6

STEP 4: Select supply / motor cables and fuses

Refer to Appendix B for the ratings for the 575V and 690V drives. The supply/motor cables and fuses

or MCB’s used should follow the ratings provided in the table below:

Table 4-1 200 V drive ratings, cable sizes and fuse ratings (200 V to 240 V ±10 %)

The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system.

Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure

to observe this requirement will cause risk of fire.

The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,

when protected by fuses.

IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient

temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C

(167 °F).

Model

Max.

cont.

input

current

Fuse Nominal cable size Normal Duty

European USA

IEC UL

Input Output Input Output

Max.

count.

output

current

Nom

power

@ 230 V

Motor

power

@ 230 V

3ph Nom Class Nom Class

A A A mm² mm² AWG AWG A kW hp

03200066 10.4 16

CC, J

or T*

1.5 1.5 14 14 6.6 1.1 1.5

03200080 12.6 20 20 1.5 1.5 14 14 8 1.5 2

03200110 17 20 25 4 4 12 12 11 2.2 3

03200127 20 25 25 4 4 12 12 12.7 3 3

04200180 20 25 gG 25 CC, J

or T*

6 6 10 10 18 4 5

04200250 28 32 30 8888255.57.5

05200300 31 40 gG 40 CC, J

or T* 10 10 8 8 30 7.5 10

06200500 48 63 gG 60 CC, J

or T*

16 16 4 4 50 11 15

06200580 56 63 70 25 25 3 3 58 15 20

07200750 67 80

CC, J

or T*

35 35 2 2 75 18.5 25

07200940 84 100 100 35 35 1 1 94 22 30

07201170 105 125 125 70 70 1/0 1/0 117 30 40

08201490 137 200 gR 200 HSJ 6 95 3/0 3/0 149 37 50

08201800 166 200 225 2 x 70 2 x 70 2 x 1 2 x 1 180 45 60

09202160 205 250

250

HSJ

2 x 70

(B1)

2 x 95

(B2) 2 x 2/0 216 55 75

09202660 260 315 300 2 x 95

(B1)

2 x 120

(B2) 2 x 4/0 266 75 100

10203250 305 400

400

HSJ

2 x 120

(B1) 2 x 120

(B2)

2 x 250 325 90 125

10203600 361 450 450 2 x 150

WARNING

NOTE

7F600 Step By Step Guide

Table 4-2 400 V drive ratings, cable sizes and fuse ratings (380 V to 480 V ±10 %)

* These fuses are fast acting.

** These ratings are for 2 kHz switching frequency. For ratings at 3 kHz switching frequency refer to

the power and current ratings in the F600 User Guide.

Model

Max. cont.

input

current

Fuse Nominal cable size Normal Duty

European USA

IEC UL

Input Output Input Output

Max.

count.

output

current

Nom

power

@ 400 V

Motor

power

@ 400 V

3ph Nom Class Nom Class

A A A mm² mm² AWG AWG A kW hp

03400034 5 10

CC, J

or T*

1.5 1.5 18 18 3.4 1.1 2

03400045 7 10 10 1.5 1.5 16 16 4.5 1.5 2

03400062 9 10 10 1.5 1.5 14 14 6.2 2.2 3

03400077 13 20 20 2.5 2.5 14 14 7.7 3 5

03400104 13 20 20 2.5 2.5 14 14 10.4 4 5

03400123 16 20 20 2.5 2.5 12 12 12.3 5.5 7.5

04400185 19 25 gG 25 CC, J

or T*

4 4 10 10 18.5 7.5 10

04400240 24 32 30 6688 24 1115

05400300 29 40 gG 35 CC, J

or T* 6688 30 1520

06400380 36 63

CC, J

or T*

10 10 6 6 38 18.5 25

06400480 46 63 50 16 16 4 4 48 22 30

06400630 60 63 60 25 25 3 3 63 30 40

07400790 74 100

CC, J

or T*

35 35 1 1 79 37 60

07400940 88 100 100 50 50 2 2 94 45 60

07401120 105 125 125 70 70 1/0 1/0 112 55 75

08401550 155 250 gR 225 HSJ 2 x 50 2 x 50 2 x 1 2 x 1 155 75 100

08401840 177 250 225 2 x 70 2 x 70 2 x 1/0 2 x 1/0 184 90 150

09402210 232

315 gR

300

HSJ

2 x 70

(B1)

2 x 95

(B2) 2 x 3/0 2 x 2/0 221 110 150

09402660 267 350 2 x 95

(B1)

2 x 120

(B2) 2 x 4/0 2 x 4/0 266** 132 200

10403200 332 400

400

HSJ

2 x 120

(C)

2 x 120

(B2) 2 x 300 2 x 250 320 160 250

10403610 397 450 450 2 x 150

(C)

2 x 150

(B2) 2 x 350 2 x 300 361 200 300

11404370 449 500

gR 600 HSJ 4 x 95

(C)

2 x 185

2 x 400

437 225 350

11404870 492 500 2 x 240

11405070 539 630 507** 280 450

F600 Step By Step Guide 8

STEP 5: Remove the finger guard breakouts

Removing the finger-guard break-outs

A12

A: Size 3 to 11

B: Size 5 only

C: Size 6 only

D: Size 7 to 11

Place finger-guard on a flat solid surface and hit

relevant break-outs with hammer as shown (1).

For sizes 7 to 9 pliers can be used to remove the

break-outs, grasp the relevant break-out with the

pliers and twist it as shown (3). Continue until all

required break-outs are removed (2). Remove any

flash / sharp edges once the break-outs

are removed.

Finger guard grommets are supplied in the kitbox for

size 5 and 6.

9F600 Step By Step Guide

STEP 6: Wire the drive up

This step covers connection of input power connection L1,L2, and L3 including the ground terminals,

motor phases U V W and the control terminals.

The tools required for this are terminal screwdriver, flat screwdriver, M7, M8, M10 and M17 sockets

T20 and T25 driver. When wiring the drive’s power, ground and control connections, they should be

tightened to the recommended torque settings shown in the table below:

Table 6-1 Drive control and relay terminal data

Table 6-2 Drive power terminal data

Power and Ground connections

Connect the supply and motor connections using the cables and fuses quoted in the table shown in

Step 4.

Model Connection type Torque settings

All Plug-in terminal block 2.0 N m (1.4 lb ft)

Model

size

AC and motor terminals DC terminal Ground terminal

Recommended Maximum Recommended Maximum Recommended Maximum

3 and 4

Plug-in terminal block T20 Torx (M4) T20 Torx (M4) / M4 Nut

(7 mm AF)

0.7 N m

(0.5 lb ft)

0.8 N m

(0.6 lb ft)

2.0 N m

(1.4 Ib ft)

2.5 N m

(1.8 Ib ft)

2.0 N m

(1.4 Ib ft)

2.5 N m

(1.8 Ib ft)

Plug-in terminal block T20 Torx (M4) / M4 Nut

(7 mm AF) M5 Nut (8 mm AF)

1.5 N m

(1.1 lb ft)

1.8 N m

(1.3 lb ft)

1.5 N m

(1.1 lb ft)

2.5 N m

(1.8 Ib ft)

2.0 N m

(1.4 Ib ft)

5.0 N m

(3.7 Ib ft)

M6 Nut (10 mm AF) M6 Nut (10 mm AF) M6 Nut (10 mm AF)

6.0 N m

(4.4 Ib ft)

8.0 N m

(6.0 Ib ft)

6.0 N m

(4.4 Ib ft)

8.0 N m

(6.0 Ib ft)

6.0 N m

(4.4 Ib ft)

8.0 N m

(6.0 Ib ft)

M8 Nut (13 mm AF) M8 Nut (13 mm AF) M8 Nut (13 mm AF)

12 N m

(8.8 Ib ft)

14 N m

(10.0 Ib ft)

12 N m

(8.8 Ib ft)

14 N m

(10.0 Ib ft)

12 N m

(8.8 Ib ft)

14 N m

(10.0Ibft)

8 to 11

M10 Nut (17 mm AF) M10 Nut (17 mm AF) M10 Nut (17 mm AF)

15 N m

(11.1 Ib ft)

20 N m

(14.8 Ib ft)

15 N m

(11.1Ibft)

20 N m

(14.8 Ib ft)

15 N m

(11.1Ibft)

20 N m

(14.8Ibft)

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