Newgrind Rhino RXL1000 Manual de usuario

RXL1000 Users Manual

Equipment Uses

 Concrete leveling, grinding and polishing

 Terrazzo grinding and polishing

 Stone grinding and polishing

 Hardwood grinding, sanding and polishing

 Glue, Thinset and mastic removal

Address:

103B-81 Golden Drive

Coquitlam, BC

Canada V

3K 6R2

Contact:

1-888-467-0242

sales@newgrind.com

Assembled in Canada using only the highest-quality USA components

RHINO RXL1000

USER MANUAL

RXL1000 Users Manual

Table of Contents

Equipment Uses................................................................................................................................................ 1

RXL1000 Diagram ............................................................................................................................................. 4

RXL1000 Bottom Diagram ................................................................................................................................ 5

Machine Specifications .................................................................................................................................... 6

Tooling .......................................................................................................................................................... 6

Average Production Rates............................................................................................................................. 6

Safety Instructions ............................................................................................................................................ 7

Work Area Safety .......................................................................................................................................... 7

Electrical Safety ............................................................................................................................................. 7

Personal Safety ............................................................................................................................................. 8

Equipment Safety and Care .......................................................................................................................... 8

Service Safety ................................................................................................................................................ 9

Operating the Grinder ........................................................................................................................................ 9

Prior to using the grinder ............................................................................................................................ 10

Starting the grinder ..................................................................................................................................... 10

Adjusting the speed .................................................................................................................................... 11

Stopping the equipment ............................................................................................................................. 11

Adjusting the handle ................................................................................................................................... 11

Using the biased weight kit ......................................................................................................................... 11

Changing the drive belt ............................................................................................................................... 11

Changing tools and accessories .................................................................................................................. 12

Parts and accessories .................................................................................................................................. 13

Grinder Maintenance ........................................................................................................................................ 13

General Maintenance ................................................................................................................................. 13

Daily Maintenance ...................................................................................................................................... 13

Monthly Maintenance ................................................................................................................................ 13

Yearly Maintenance .................................................................................................................................... 14

Troubleshooting ............................................................................................................................................... 15

VFD Fault Messages .................................................................................................................................... 15

RXL1000 Users Manual

LIMITED EQUIPMENT WARRANTY OF SALE ................................................................................................................. 17

FORCE MAJEURE .................................................................................................................................................. 18

LIABILITY LIMITATIONS ......................................................................................................................................... 18

TERMS & CONDITIONS ........................................................................................................................................... 19

AGREEMENTS ...................................................................................................................................................... 20

RXL1000 Users Manual

RXL1000 Diagram

Multi articulating handle

Hand grips

Biased weight-kit pegs

Power tilt arm

Vacuum connector port

Variable speed adjustment

potentiometer

Forward spin button

Reverse spin button

Stop button

Dual vacuum manifold port

Heavy duty wheels

UHMW dust skirt

20 HP motor

SM Vector Frequency Inverter

LED Light Bar

Emergency stop button

Control cable

RXL1000 Users Manual

RXL1000 Bottom Diagram

Counter-clockwise spinning Rhino tool plates

(Red)

Clockwise spinning Rhino tool plates (Black)

Single or double grommet mounting system

Rhino style tooling

(attaches using ½ “bolt)

Quick-change drive belt

Power tilt arms

RXL1000 Users Manual

Machine Specifications

Power

50 AMP/3 Phase

Maximum watts draw

15000

Machine weight

1200 lbs

Biased weight kit max weight

600 lbs

Combined weight

1800

Disc speed

200-900 rpm

Variable speed control

YES

Number of grinding heads

Counter-rotating heads

YES

Disk size

11 inches

Grinding footprint

32 inches

Quick change tooling

YES

Quick belt changing system

YES

Wet or dry grinding

YES

UHMW floating dust skirt

YES

Multi-articulating handle

YES

Runs forward or reverse

YES

Power Tilt

Self-Propelled

LED Light Bar

YES

Dual vacuum manifolds

YES

Tooling

Rhino Style tooling

YES

Standard trapezoid

YES

Average Production Rates

Extremely heavy removal

1400-2000 sq./ft. per hour

Heavy removal

1600-2600 sq./ft. per hour

Light removal

2000-3300 sq./ft. per hour

Grinding and profiling

1800-2800 sq./ft. per hour

Polishing

2000-3000 sq./ft. per hour

RXL1000 Users Manual

Safety Instructions

WARNING! Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or

serious personal injury. SAVE THESE INSTRUCTIONS.

Work Area Safety

1. Keep your work area clean and well lit. Cluttered floors and dark areas invite accidents.

2. Do not operate equipment in explosive environments, such as in the presence of -

flammable liquids, gases or dust. Grinding can create sparks which may ignite the dust or

fumes.

3. Keep bystanders, children, and visitors away while operating equipment. Distractions can

cause you to lose control.

Electrical Safety

1. Do not abuse the cord. Never use the cord to pull the equipment or pull the plug from

an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged

cords immediately. Damaged cords increase the risk of electric shock.

2. Make sure cord is clear of wheels and cutting discs. Do not wrap cord around your arm

or wrist. If control of equipment is lost, cord may become wrapped around you and

cause personal injury.

3. When operating equipment outside, use an outdoor extension cord marked "W-A" or

"W". These cords are rated for outdoor use and reduce the risk of electric shock.

4. Avoid accidental starting. Be sure stop button is depressed before plugging in. Starting

equipment with your finger on the start buttons or plugging in equipment that has the

buttons depressed invites accidents.

5. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good

condition. When using an extension cord, be sure to use one heavy enough to carry the

current your product will draw. An undersized cord will cause a drop in line voltage

resulting in loss of power and overheating.

For the RXL1000 use 10-gauge cord or larger.

RXL1000 Users Manual

Personal Safety

1. DO NOT let comfort or familiarity with product (gained from repeated use) replace strict

adherence to equipment safety rules. If you use this equipment unsafely or incorrectly,

you can suffer serious personal injury.

2. Stay alert, watch what you are doing and use common sense when operating equipment.

Do not use equipment while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating equipment may result in serious

personal injury.

3. Adequate ventilation of your work area is very important when using equipment. Use a

dust mask or appropriate respirator. Due to the dusty nature during use of

4. Do not overreach. Always keep proper footing and balance. Proper footing and balance

will enable better control of the equipment in unexpected situations.

5. Use safety equipment. Always wear eye protection, dust mask, non-skid safety shoes,

hard hat and hearing protection.

Ordinary eye or sunglasses are NOT eye protection.

6. DO NOT Turn on equipment while the machine is tilted back. Any tooling fastened to the

machine can eject and become a lethal projectile.

Equipment Safety and Care

1. The equipment is designed to remove excess surface material. To prevent damage to the

equipment and/or serious personal injury, beware of protruding objects or other debris

on or embedded in the surface being finished.

2. Disconnect the plug from the power source before making any adjustments, changing

accessories, or storing equipment. Such preventive safety measures reduce the risk of

starting the equipment accidentally.

3. Maintain equipment with care. Keep tools and accessories in good condition. Properly

maintained tools with sharp cutting edges are less likely to fail and are easier to control.

4. Check for binding of moving parts, breakage of parts, and any other condition that may

affect the equipment's operation. If damaged, have equipment serviced before using.

Many accidents are caused by poorly maintained equipment.

5. Use only tools and accessories that are recommended by the manufacturer for your

equipment. Tools and accessories that may be suitable for style of equipment, may

become hazardous when used on another style of equipment.

6. Tools and accessories must be rated for at least the speed stated on the equipment serial

plate. Tools and other accessories running faster than rated speed can fly apart and

cause injury.

RXL1000 Users Manual

7. Due to the dusty nature during use of this equipment, be sure to clean equipment often

to remove dust accumulations. Carefully blow the dust out of the motor, VFD and dust

covered areas frequently.

8. Always install the dust skirt before operation.

9. Check the tools and accessories carefully for cracks or damage before operation. Replace

cracked or damaged tools or and accessories immediately.

10. Hold the equipment firmly with both hands during operation.

11. Do not leave the equipment running unattended.

12. Do not touch the tools immediately after operation; they may be extremely hot and

could burn your skin.

Service Safety

1. DO NOT modify the machine. Modifications will void warranty and could result in unsafe

operation of equipment.

2. Equipment service should be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing equipment, use only identical replacement parts. Use of unauthorized

parts may create a risk of electric shock or injury.

WARNING: Misuse or failure to follow the safety rules stated in this instruction

manual may cause serious personal injury. SAVE THESE INSTRUCTIONS.

Operating the Grinder

The machine is outfitted with a Variable Frequency Drive (VFD) enabling the user to select the

desired operating speed.

The equipment can operate on either 50 Hz or 60 Hz frequencies.

The VFD will automatically adjust for phase or frequency input which will raise or lower head

speed on the machine.

VFD features:

 Under voltage protection - Over current protection

 60Hz and 50Hz capability (international)

 110V

 Soft start

RXL1000 Users Manual

 Speed display

 Load display

 Current limiting

NOTE: LED DISPLAY – Shows PAD speed when machine is running and says “STOP”

when plugged in but not running.

Prior to using the grinder

1. Inspect the grinder to make sure all bolts are tight, and that tools are properly mounted

2. Check that the plug is properly connected to the extension cord and inspect the cord for

wear and tear.

3. Make sure that speed dial is turned to its lowest setting

WARNING: This will prevent unexpected high speed start up which could cause

some tools to eject or cause undesirable marks to the surface being finished.

4. Plug the machine in – the VFD LED should read “STOP”

Starting the grinder

DO NOT LIFT THE EQUIPMENT OFF THE GROUND WHILE STARTING!

Doing so can cause the tools to release from the equipment and cause damage to

the surface being finished and harm to the user!

1. With the machine in an upright position, set the articulating handle to the desired

position.

2. Check that speed dial is set to slowest speed.

3. Plug the power cable in, making sure that extension cord is not tangled or wrapped

around any obstacles.

4. Ensure that the VFD LED reads “STOP”

5. Apply downward pressure on the handle to alleviate some pressure on the tools and

press the GREEN start button. (If you want the machine to run in reverse you can push

the yellow start button.

NOTE: Always use the equipment in the forward rotation mode (green button) unless

reverse rotation is needed. This will ensure consistent tool wear.

The use of the equipment in the reverse rotation is only needed when surface being finished

is uneven and causes the equipment to pull in an undesired direction or when the tooling is

glazed and needs to be re-dressed.

6. Once the equipment is started, gently release the downward pressure and start grinding.

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