New Leader AGCO NL4258G4 Manual de usuario

AGCO NL4258G4 / NL4330G4 EDGE

M˞˕˝A˙˙˕˒ˎ˛

Operator’s Manual

UNIT SERIAL NUMBER ___________________________

MULTAPPLIER SERIAL NUMBER______________________

MANUAL NUMBER: 312521-AA-C

EFFECTIVE 02/2019

1330 76TH AVE SW

CEDAR RAPIDS, IA 52404-7052

PHONE (800) 363-1771 | FAX (319) 286-3350

www.newleader.com

Now doing business as New Leader Manufacturing

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NL4258/4330G4 EDGE

Header

Table of Contents

Interactive Features ...............................................................................................................................4

Warranty .................................................................................................................................................6

Preface....................................................................................................................................................7

Safety ......................................................................................................................................................8

Important Safety Information ......................................................................................................8

Safety Alert Symbols ....................................................................................................................8

General Safety Rules .............................................................................................................................9

Safety Decals........................................................................................................................................19

Informational Decals ........................................................................................................................... 23

Installation............................................................................................................................................ 25

Hydraulic Requirements.............................................................................................................25

Lifting the Spreader ...................................................................................................................25

Installing Body ............................................................................................................................ 26

Hydraulic Hose Installation........................................................................................................ 26

Hydraulic Hose Installation Guide .................................................................................. 27

Electrical Connections ...............................................................................................................28

ISOBUS Connections ....................................................................................................... 28

Insert Installation..................................................................................................................................29

Spreader Preparation................................................................................................................. 29

Feedgate Adjustment................................................................................................................30

Insert Installation ........................................................................................................................31

Hydraulics.................................................................................................................................... 34

Hydraulic Installation.................................................................................................................. 34

Hillside Divider & Conveyor Cover - MultApplier ...................................................................35

Electrical Connections ...............................................................................................................36

Insert Removal/Endgate Installation......................................................................................... 36

General Description ............................................................................................................................37

Introduction.......................................................................................................................................... 38

Dimensions & Capacities .................................................................................................................... 41

Initial Start-Up ......................................................................................................................................44

General Operating Procedures .......................................................................................................... 45

Lubrication & Maintenance................................................................................................................. 47

Preventative Maintenance Pays!...............................................................................................47

Hydraulic System........................................................................................................................ 47

Service Schedule .............................................................................................................. 47

Hydraulic Hose ...........................................................................................................................48

Conveyor Chain..........................................................................................................................48

Conveyor Belt Maintenance......................................................................................................50

Bin Sensor ...................................................................................................................................50

Spinner Fins ................................................................................................................................51

Spinner Deﬂectors......................................................................................................................51

Material & Hillside Flow Dividers ..............................................................................................51

Conveyor Gearcase.................................................................................................................... 52

Lubrication of Bearings.............................................................................................................. 52

Fasteners..................................................................................................................................... 52

Clean Up .....................................................................................................................................52

Lubricant & Oil Speciﬁcations ............................................................................................................53

Hydraulic System........................................................................................................................ 53

Gearcase Lubricant .................................................................................................................... 53

Grease Gun Lubricant................................................................................................................53

Chain Oiler Mixture.................................................................................................................... 53

Lubrication & Maintenance Chart ...................................................................................................... 54

Troubleshooting................................................................................................................................... 56

Spreader Module LED Light Alerts........................................................................................... 58

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Header

Standard Torques................................................................................................................................. 59

Pre- and Post-Season Checklist..........................................................................................................60

Controller Operations ......................................................................................................................... 71

Introduction ................................................................................................................................71

How the ISOBUS Works................................................................................................... 71

Terminologies ................................................................................................................... 71

Cab to Enclosure Diagram ........................................................................................................ 72

Modules to Function Diagram ..................................................................................................73

Requirements..............................................................................................................................74

Navigation................................................................................................................................... 75

Navigation Control Buttons.......................................................................................................76

Machine Conﬁguration ..............................................................................................................77

Initial Conﬁguration/Factory Setup ..........................................................................................77

Enable Installed Bins..................................................................................................................78

Bin Settings................................................................................................................................. 78

GPS Offsets................................................................................................................................. 80

System Setup Summary .............................................................................................................80

Conﬁguring Auxiliary Switches..................................................................................................80

Settings .......................................................................................................................................81

Enable/Disable Bins ................................................................................................................... 81

Valve Calibration Adjustment...................................................................................................81

Alarm Settings ............................................................................................................................83

Reconﬁgure System ...................................................................................................................84

Switch Assignment ..................................................................................................................... 85

Material Proﬁle Management.................................................................................................... 86

Creating a New Proﬁle...............................................................................................................87

Component Calibration............................................................................................................. 92

Spinner Disc Calibration ............................................................................................................92

Spinner Assembly Calibration...................................................................................................93

Feedgate Calibration.................................................................................................................94

Conveyor Calibration ................................................................................................................. 97

Operations/Features................................................................................................................ 100

Feedgate Optimizer.................................................................................................................103

Boundary Spreading ................................................................................................................104

Remote Spreading ...................................................................................................................105

Diagnostics ...............................................................................................................................106

Hydraulics.................................................................................................................................. 109

Cylinder Bleeding..................................................................................................................... 110

Bin Flush....................................................................................................................................111

Body Module ............................................................................................................................113

Bin Cover Control.....................................................................................................................113

Chain Oiler................................................................................................................................ 114

Bin Sequencing ........................................................................................................................116

General Alarms.........................................................................................................................118

General Product Control Alarms............................................................................................. 119

Spinner Alarms .........................................................................................................................120

Fan Frame Alarms .................................................................................................................... 121

Feed Gate Alarms .................................................................................................................... 122

Hydraulic Alarms ...................................................................................................................... 123

Bin Sequencing Alarms............................................................................................................ 123

Chain Oiler Alarms ................................................................................................................... 123

Default Settings........................................................................................................................124

Calibration ................................................................................................................................125

Table of Contents

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Header

Table of Contents

Alarms .......................................................................................................................................125

Spread Pattern ................................................................................................................................... 127

Crushing Strength ....................................................................................................................127

SGN ...........................................................................................................................................127

Catch Test ................................................................................................................................. 127

Product Setup Guidelines........................................................................................................128

Crush Test........................................................................................................................ 129

SGN Scale Test .........................................................................................................................130

Catch Test ................................................................................................................................. 132

Spread Pattern Test Kit ............................................................................................................ 133

Spinners ....................................................................................................................................134

Spreader Preparation............................................................................................................... 134

Test Procedure..........................................................................................................................135

Test Results ..................................................................................................................... 137

Determining Driving Centers ........................................................................................ 138

Troubleshooting .......................................................................................................................139

Verifying Driving Centers ............................................................................................... 140

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Interactive Features

NOTE:

This manual incorporates several interactive features to provide supplemental information

and ease of navigation. The information below is to aid in the identiﬁcation and use of these

features.

Hyperlinks

Hyperlinks provide direct access to a speciﬁc destination when clicked. The entire Table of Contents

of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the

electronic version.

Hyperlinks within the content are denoted by blue, bold underlined text. Electronic format viewers can

click these links for direct access to New Leader online features. Internet access is required.

Quick Reference (QR) Codes

Quick reference codes provide direct access to a speciﬁc destination when activated. An example is

provided below. In the printed version of this manual, viewers may scan the codes with a supporting

mobile device for direct access to New Leader online features. Mobile data is required.

The electronic version of this manual provides the option to scan codes on-screen, or to click the code

like a button. Internet access/mobile data is required.

Click or Scan - NewLeader.com

Insert Current New Leader Warranty

Warranty

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Preface

PLEASE ! ALWAYS THINK SAFETY FIRST !!

The purpose of this manual is to familiarize the person (or persons) using this unit with the information

necessary to properly install, operate, and maintain this system. The safety instructions indicated by the

safety alert symbol in the following pages supersede the general safety rules. These instructions cannot

replace the following: the fundamental knowledge that must be possessed by the installer or operator,

the knowledge of a qualiﬁed person, or the clear thinking necessary to install and operate this equipment.

Since the life of any machine depends largely upon the care it is given, we require that this manual be read

thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call

your authorized dealer or our Product Sales and Support Department at 1-888-363-8006.

It has been our experience that by following these installation instructions, and by observing the operation

of the spreader, you will have sufﬁcient understanding of the machine enabling you to troubleshoot and

correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer

or our Product Sales and Support Department if you ﬁnd the unit is not operating properly, or if you are

having trouble with repairs, installation, or removal of this unit.

We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all

work other than routine care and adjustments.

Highway Equipment Company reserves the right to make alterations or modiﬁcations to this equipment at

any time. The manufacturer shall not be obligated to make such changes to machines already in the ﬁeld.

This Safety Section should be read thoroughly and referred to frequently.

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

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Safety

Important Safety Information

Figure 1.1 - The need for safety cannot be stressed strongly enough in

this manual. At Highway Equipment Company, we urge you to make

safety your top priority when operating any equipment. We ﬁrmly

advise that anyone allowed to operate this machine carefully read,

learn and understand all messages and information in this manual

and on machine’s safety decals before operating machine, as well as

familiarize themselves with the location and function of all machine

controls.

The following guidelines are intended to cover general usage and to

assist you in avoiding accidents. There will be times when you will

run into situations that are not covered in this section. At those times

the best standard to use is common sense. If, at any time, you have

a question concerning these guidelines, please call your authorized

dealer or our Product Sales & Support Department at (800) 363-1771.

Figure 1.1

Safety Alert Symbols

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS

USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL

SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN

RESULT IN INJURY OR DEATH.

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,”

and “NOTICE” are used to indicate the following:

Indicates an imminently hazardous situation that, if not avoided, WILL

result in death or serious injury. This signal word is to be limited to the

most extreme situations and typically for machine components that, for

functional purposes, cannot be guarded.

DANGER

Indicates a potentially hazardous situation that, if not avoided, COULD

result in death or serious injury, and includes hazards that are exposed

when guards are removed. It may also be used to alert against unsafe

practices.

WARNING

Indicates a potentially hazardous situation that, if not avoided, MAY result

in minor or moderate injury. It may also be used to alert against unsafe

practices.

CAUTION

NOTICE!

Is used for informational purposes in areas which may involve damage or

deterioration to equipment but generally would not involve the potential

for personal injury.

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Header

Operations

PREPARE FOR EMERGENCIES

Figure 1.2 - Be prepared if a ﬁre starts. Keep a fully charged ﬁre

extinguisher and ﬁrst aid kit in accessible place on the vehicle at all

times.

Fire extinguisher must be Type ABC or Type BC.

Keep emergency numbers for doctors, ambulance service, hospital

and ﬁre department available at all times.

Figure 1.2

General Safety Rules

INSPECT HARDWARE BEFORE USE

Figure 1.3 - Inspect all bolts, screws, fasteners, keys, chain drives,

body mounts and other attachments periodically. Immediately

replace any missing or damaged parts immediately with proper

speciﬁcation parts.

Inspect spinner ﬁns, spinner frame mounting and spinner ﬁn hardware

daily. Look for missing or loose fasteners, wear and cracks. Replace

immediately if needed. Use only new SAE grade 5 or grade 8 screws

and self-locking nuts.

Tighten all bolts, nuts and screws to speciﬁed torques. Refer to

“Standard Torques” in Maintenance section of this manual.

Figure 1.3

HANDLE FLAMMABLE MATERIALS SAFELY

Figure 1.4 - Handle fuel and hydraulic oil with care. They are highly

ﬂammable.

Always stop the engine before refueling machine or ﬁlling hydraulic

reservoir.

Never smoke while adding fuel or oil to machine. Add ﬂuids in a safe

place away from open ﬂame and sparks.

Do not allow overﬂow. Clean up spilled fuel and oil immediately. Figure 1.4

Always have a multipurpose dry chemical ﬁre extinguisher ﬁlled and available during machine

operation and when adding fuel. Know how to use it.

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NL4258/4330G4 EDGE

Header

PROTECT AGAINST NOISE

Figure 1.7 - Long periods of exposure to high decibles or loud noise

can cause hearing impairment or loss.

Wear proper hearing protection during periods of exposure to high

decibels or loud noise.

Wear a proper hearing protective device such as earmuffs or earplugs

to protect against high decibels and / or uncomfortable loud noises.

Figure 1.7

HANDLE HAZARDOUS MATERIALS SAFELY

Figure 1.5 - Materials to spread can be dangerous.

Improper selection, application, use or handling may be a hazard to

persons, animals, plants, crops or other property.

A Safety Data Sheet (SDS) provides speciﬁc details on chemical

products: physical and health hazards, safety procedures and

emergency response techniques.

Check the SDS before starting any job using a hazardous material.

Follow all instructions and precautions given by the material

manufacturer.

Figure 1.5

WORK IN WELL-VENTILATED AREAS

Never run machine engine inside a building

unless adequate ventilation is provided to safely

and properly remove exhaust fumes.

Figure 1.6 - Always work in a properly ventilated area.

Engine exhaust fumes can cause sickness or death. If it is necessary

to run an engine in an enclosed area, use proper equipment to safely

remove exhaust fumes from the working area.

Open building doors and get fresh air into the working area whenever

possible.

Figure 1.6

Operations

General Safety Rules

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