NEUBRONNER ALPHA X1-400 Manual de usuario

Operating Manual

ALPHA X1-400

Contents

Operating Manual

ALPHA X1-400

Page 2 of 47

Identification.......................................................................................4

User information.................................................................................5

2.1 P

URPOSE OF THE DOCUMENT

...................................................................................... 5

2.2 T

ARGET GROUPS

........................................................................................................ 5

2.3 L

IABILITY AND WARRANTY

........................................................................................... 5

2.4 R

EORDERING AND COPYRIGHT

.................................................................................... 6

General safety information .................................................................7

3.1 P

ERSONNEL TRAINING

................................................................................................ 8

3.2 R

EPRESENTATION OF SAFETY INFORMATION

................................................................ 8

3.3 P

ERSONAL PROTECTION EQUIPMENT

(PPE) ................................................................. 9

3.4 S

AFETY AND PROTECTIVE SYSTEMS

............................................................................10

3.4.1 Mains isolation device (mains plug)...................................................................10

3.5 I

NDICATIONS OF SPECIAL HAZARD TYPES

....................................................................11

3.5.1 Electrical energy ...............................................................................................11

3.5.2 Securing against start-up/accidental switching-on.............................................11

3.5.3 General operating methods before start-up.......................................................11

3.5.4 Noise.................................................................................................................11

3.5.5 Cleaning............................................................................................................12

3.5.6 Organisational measures ..................................................................................13

Description of the Machine...............................................................14

4.1 I

DENTIFICATION DATA

................................................................................................14

4.2 I

NTENDED USE

..........................................................................................................15

4.3 F

ORESEEABLE MISUSE

...............................................................................................16

4.4 E

QUIPMENT SET

UP AND COMPONENTS

......................................................................17

4.5 F

UNCTION DESCRIPTION

............................................................................................18

4.6 S

PECIFICATION

.........................................................................................................19

Installation and transport..................................................................20

5.1 T

RANSPORTING THE EQUIPMENT

................................................................................21

5.1.1 Connecting the equipment ................................................................................21

Start-up and operation .....................................................................22

6.1

REHEATING THE EQUIPMENT FOR OPERATION

................................................................23

6.1.1 Filling the water tank .........................................................................................23

6.1.2 Inserting the adhesive tape ...............................................................................24

6.2 C

ONTROLS

...............................................................................................................26

Operating Manual

ALPHA X1-400

Page 3 of 47

6.2.1 Membrane keypad ............................................................................................26

6.2.2 ON/OFF switch (back of the equipment) ...........................................................27

6.2.3 Off button (1.)....................................................................................................27

6.2.4 Standby LED (green) (2.) .................................................................................27

6.2.5 Fault LED (red) (3.) ..........................................................................................27

6.2.6 X2 button with indicator LED (yellow) (4.).........................................................28

6.2.7 +5 button with indicator LED (yellow) (5.) .........................................................28

6.2.8 * Manual feed button (6.)..................................................................................28

6.2.9 20….110 buttons (7.) ........................................................................................28

6.2.8 Auto-button with indicator LED (yellow) (8.)......................................................29

6.2.9 Start button (9.) .................................................................................................29

6.3 O

PERATING MODES

...................................................................................................30

6.3.1 Manual operation ..............................................................................................30

6.3.2 Automatic operation ..........................................................................................30

Maintenance and Servicing..............................................................31

7.1 C

LEANING THE EQUIPMENT

........................................................................................32

7.2 G

ENERAL

AINTENANCE

CHEDULE

..........................................................................34

7.3 T

ROUBLESHOOTING AND FAULT ELIMINATION

...............................................................37

7.4 S

PARE PARTS AND WEAR PARTS

.................................................................................39

Decommissioning, Disassembly, Storage and Disposal...................40

8.1 S

TORAGE

.................................................................................................................41

8.1.1 Packaging .........................................................................................................41

8.1.2 Storage .............................................................................................................41

8.1.3 Unpacking.........................................................................................................42

8.2 D

ISPOSAL

.................................................................................................................42

EC Compliance Statement...............................................................43

Appendix..........................................................................................44

10.1 M

ECHANICAL COMPONENTS

....................................................................................44

10.2

NIFE BLOCK COMPONENTS

...................................................................................46

Operating Manual

ALPHA X1-400

Page 4 of 47

1 Identification

Manufacturer's name: NEUBRONNER GmbH & Co. KG

Street: Neubronnerstrasse 1

Location: D-61440 Oberursel / TS

Phone: +49 (0) (6171) 9248-0

Fax: +49 (0) (6171) 9248-99

e-mail: [email protected]m

Internet: www.neubronner.com

Machine designation: Alpha X1-400

Operating Manual

ALPHA X1-400

Page 5 of 47

2 User information

2.1 Purpose of the document

The operating manual contains important information about operating the

equipment safely, professionally and economically. Observing it helps to

avoid hazards, reduce repair costs and breakdown times and to increase

the reliability and working life of the equipment. Every person who is as-

signed to work on the equipment is to read and apply the operating man-

ual.

Any personnel assigned to work on the equipment must have read the

operating manual before commencing work. This applies especially to

personnel who work only occasionally on the equipment, for example dur-

ing maintenance and repair work.

The operating manual must be available at all times. Always keep a copy

of this operating manual at the location where the equipment is used.

In addition to the operating manual, the mandatory regulations on acci-

dent prevention applicable to the country and location of use must be

observed. The recognized technical regulations for safety- and proper

operation must also be followed.

2.2 Target groups

•

As the supervisory legal entity, the operator is responsible for

proper use of the equipment and training and deployment of au-

thorised persons. It defines the mandatory skills and instruction

powers for authorised persons within its operation.

•Specialists are persons who are able to evaluate the work they

are assigned to and to recognise possible hazards because of their

professional training. They also have good knowledge of the appli-

cable regulations. This group only includes trained specialist per-

sonnel or such personnel that the owner considers capable.

•Trained/instructed persons are considered to be persons who

have been instructed and, if necessary, trained, in the work they

are assigned to and the possible hazards of improper use. They

have also been instructed in the necessary safety equipment and

protective measures. Persons being trained, taught or instructed,

or persons carrying out general training, may only work under the

continuous supervision of an experienced person.

Responsibilities are to be clearly delimited and defined. The legally per-

missible minimum age must be observed!

2.3 Liability and warranty

All the information contained in this operating manual is given allowing

for our previous experience and findings to the best of our knowledge.

Operating Manual

ALPHA X1-400

Page 6 of 47

The original version of this operating manual was produced in German

and carefully checked by ourselves. A recognised translation agency

translated it into the relevant national/contractual language.

This operating manual was compiled with great care. If, despite this,

you notice any inadequacies and/or errors, please contact us in writing

to inform us of the above. Your suggestions for improvement help us in

making a user-friendly operating manual.

The warranty period is 1 year from the date of purchase.

Excluded from the warranty are defective parts whose defects are due

to negligence, improper use, wear and tear caused by use and

transport damage.

2.4 Reordering and copyright

Further copies of this operating manual can be reordered from the ad-

dress stated in the chapter entitled Identification. Please note that reor-

dering incurs a charge.

All rights explicitly reserved. Reproduction or communication to third

parties, irrespective of the method, is not permitted without our written

authority.

Operating Manual

ALPHA X1-400

Page 7 of 47

3 General safety information

Knowledge of the basic safety instructions is a basic requirement for safe

handling and fault-free operation of this equipment. The safety instruc-

tions for the supplied components in the documents included in this ap-

pendix are to be obeyed in addition to the instructions specified in this

operating manual.

1. To use the equipment for any purpose other than that intended by

the manufacturer is not allowed.

2. If personnel notice any errors or hazards, the operator or its official

representative must be informed of this immediately.

3. Safety equipment and precautions may never be removed or

bridged during normal operation of the equipment.

4. If it is essential to dismantle safety equipment, it must be reassem-

bled and checked immediately after work is completed.

5. Work on technical equipment (e.g. electrical systems) may only be

carried out by correspondingly skilled personnel.

6. When handling oils, greases and other chemical substances, the

safety regulations applying to the product must be observed!

7. Hot components must not come into contact with explosive or eas-

ily flammable chemicals.

Operating Manual

ALPHA X1-400

Page 8 of 47

3.1 Personnel training

Only the relevant specialist personnel may work on the equip-

ment's electrical and mechanical equipment.

Observe the information to personnel in the relevant chapter of

this operating manual.

3.2 Representation of safety information

The following designations and symbols are used for safety information

in the operating manual:

Failure to observe these instructions can lead to detrimental ef-

fects on health, perhaps extending to life-endangering injuries.

This symbol indicates an imminent danger to life and limb. Failure to ob-

serve these instructions results in serious adverse health effects and

can extend to life-threatening injuries.

This symbol points to potential property and/or environmental damage.

This symbol points to a potentially hazardous situation.

This symbol points out important facts and especially

useful information.

Dangerous electrical voltage warning

Beware of hot surface warning.

Hot surfaces, such as components, vessels or materials, as well as hot

fluids are not always discernible. Please exercise caution when such a

safety marking is attached to a component.

Operating Manual

ALPHA X1-400

Page 9 of 47

Use foot protection

Use hand protection

Environmentally hazardous

3.3 Personal protection equipment (PPE)

Necessary protective equipment required by the regulations must be

provided by the operating company.

Suitable personal protective equipment is prescribed for the respective

tasks to be performed. This is specifically referred to in the individual

chapters of these operating instructions.

Use foot protection

Use hand protection

Operating Manual

ALPHA X1-400

Page 10 of 47

3.4 Safety and protective systems

The equipment has been constructed in accordance with state-of-the-art

technology and the established technical safety regulations. Despite this,

hazardous situations can occur.

All safety and protective equipment must be kept in perfect working order.

Only use the equipment when it is in perfect technical condition, in ac-

cordance with its intended use, safety and hazard-beware and under ob-

servance of the operating manual! Malfunctions which could affect safety

must be rectified immediately!

Mains isolation device (mains plug)

Figure 1: Mains isolation device (mains plug)

Before opening the housing and/or before servicing and cleaning, the

mains plug must be pulled out.

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