NeoDen YY1 Manual de usuario
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NeoDen YY1
Automatic Pick and Place Machine
User Manual
Model：NeoDen YY1 Automatic Pick and Place Machine
Version: V1.0
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Note!
In order to make your experience with the NeoDenYY1 better,
please read this manual in detail before using the machine, fully
understand the function and use of each part of the machine,
and operate it according to the manual's requirements.
Cautions
1. Please work with the machine in normative environment, make sure no direct
sunlight irradiation, otherwise it will reduce the machine service life and cause
camera recognition failed.
2. It’s better to wear anti-static clothing when operate the machine. Strong static may
bring interference to the screen and the IC on the PCB.
3. Keep machine in regular maintenance and cleaning. Please also make sure no
water or hand touch on the X/Y guide rails in case any rusting.
4. Please make sure the machine under power- off status while you need any machine
inside operation , in case any harm to the hands.
5. Make sure no any dirty things like solder paste stick on the nozzle, otherwise it
will have influence on placement effect, please keep nozzle clear.
6. With old chips or devices, the pins are easily darkened by oxidation and are not
easily recognized by the camera, so please try to use new devices.
7. Helps can be found on many pages with icon ‘?’, you can click it to get related
information.
8. Should any difficult issue, please contact us freely, we’ll supply assistance in time.
Uses
1. Please do not use the machine for any other purpose. Otherwise we are not
responsible for any liability arising therefrom.
2. Please do not modify the machine. We are not responsible for any accidents caused
by modifications.
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Unpacking Instructions
Please follow the instructions for unpacking:
Step 1: Please remove the packing such as gin tape, pearl cotton etc.
Step 2: Raise the upper part of the machine case.
① ②
Step 3: Installation of acrylic cover.
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Catalog
1. Machine Overview ................................................................................................... 5
1.1 Machine Dimension ........................................................................................ 5
1.2 Machine Structure ........................................................................................... 6
2. How to Quickly Place Your First Board .................................................................. 7
3. Software Interfaces Introduction .............................................................................. 9
3.1 Home Page and File List................................................................................... 9
3.2 File Editing Page............................................................................................. 10
3.2.1 Edit Component.....................................................................................10
3.2.2 Edit Fiducial.......................................................................................... 11
3.2.3 Panelized PCB.......................................................................................12
3.2.4 Mount.................................................................................................... 13
3.3 Manual Test.....................................................................................................14
3.4 Feeder Settings................................................................................................ 15
3.4.1 Tape Feeder........................................................................................... 15
3.4.2 Flexible Feeder...................................................................................... 16
3.4.3 Bulk Feeder........................................................................................... 16
3.5 System Parameters.......................................................................................... 17
3.5.1 Basic Parameters................................................................................... 18
3.5.2 Head and Needle Calibration................................................................ 19
3.5.3 Up-looking Camera Calibration............................................................ 21
4. Machine Operation Introduction.............................................................................. 24
4.1 PCB Fixing Methods....................................................................................... 24
4.2 Install the Tape Reel........................................................................................ 25
4.3 Stick Feeder.....................................................................................................26
4.4 Short Tape Reel Feeder................................................................................... 27
4.5 Nozzle and Auto Nozzle Replacement............................................................28
4.5.1 Introduction and Selection of Nozzles.................................................. 28
4.5.2 Auto Nozzle Change..............................................................................30
4.6 Vacuum Detection Module............................................................................. 31
4.7 Trash Box........................................................................................................ 33
4.8 Magnetic Acrylic Cover.................................................................................. 34
5. Machine Adjustment Guide and Maintenance......................................................... 35
5.1 How to Adjust the Peeling Force.................................................................... 35
5.2 How to Adjust the Shrapnel of Tape Feeder................................................... 35
5.3 How to Adjust the Belt Tightness................................................................... 36
5.4 Daily Maintenance.......................................................................................... 37
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1. Machine Overview
1.1 Machine Dimension
Figure 1-Machine dimension drawing
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1.2 Machine Structure
Figure 2-Schematic diagram of machine structure
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2. How to Quickly Place Your First Board
Quick operation flow chart
1. You have two ways to generate placement files, export csv files through EDA
design software or manually create new ones.
2. Before exporting the csv file, you need to set the lower left corner as the origin
point (the Bottom layer is the lower right corner), as shown in Figure A.
3. After the EDA software exports the form file, please open it on the computer to
confirm the components information, you can delete some useless information such as
plug-in components, but the format cannot be changed.
4. Copy the csv file to the SD card and insert it into the machine to do following
operation. If the format is correct, the machine will read and convert the csv file
information.
5. On the machine, the necessary steps are: Load components > Feeder settings >
Component editing > Placement.
6. Fiducials and panelized boards are optional, can be set according to the page
instructions if necessary.
7. When place the first board, use the "step" function to try to place a few
components firstly, and after confirming the settings and placement files are both
correct, then can be automatically placed. You can also stick double-sides adhesive
tape to verify the first board (if the fiducials are set, the double-sides adhesive tape
cannot cover the fiducials).
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8. The "Add New" button can manually create a standard YY1 csv placement file,
and then you can add and modify components on the component editing page.
9. You can also get your PCB placement file by modifying the standard YY1 csv
placement file on the computer. Note: The coordinates cannot have negative numbers,
and the angle range is 180 degrees to -180 degrees; other original formats cannot be
changed.
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3. Software Interfaces Introduction
3.1 Home Page and File List
After initializing, it will turn to the Home Page ( Fig.YY1-01). Left side will
show the files which exist in SD card and right side are three buttons for interfaces of
“Manual Test”, “Feeder Settings” and “Parameters”. On the right top corner, there’s a
“How to begin” guidance to help users start programming quickly.
YY1-01
If without SD card inserted, the left side file list will be empty and the “Add new”
button is also unworkable. After SD card well inserted, all files will be automatically
show up and users can also create new file through the “Add new” button (Fig.
YY1-02)
YY1-02
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3.2 File Edit Page
As previously referred, the CSV coordinate file can be directly imported into
machine through SD card for programming. What we must take notice is the correct
CSV file will be automatically converted to the related format while loaded but if
there’s error warning, it should be the file format wrong or the file was generated by
some unsupported EDA. Click correct file, you can continue programming or
placement process.
3.2.1 Edit Component
When you click “Edit Component”, it will turn to below interface. There’re some
tips for ref. during your programming:
1. All information in this area is related to feeder, generally for same kind of footprint
setting, you can directly click “Apply all same components”, then the six parameters
in this area will be workable for all of the same footprint.
2. You can modify parameters of the components one by one, and you can also
modify the parameters by using “Apply all same components” to realize modify the
same kind footprint components quickly.
3. If the component specifications are the same and the component footprint is also
same, they will be classified as the same type of components.
4. There are five recognition modes：0 (Null), 1 (Camera), 2 (Vacuum), 3 (Camera+
Vacuum), 4 (Big IC Camera). You can select the applicable mode for different
components to realize a balance between speed and accuracy. When you select 4,
the field of view area will be enlarged. Please make sure there’s no direct- light above
the machine otherwise it will affect the recognition, you can cover something on the
machine to escape the direct light.
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