National Flooring Equipment 3535 Manual de usuario

Read Manual Before Operating Machine

CORNER PREPARATION & POLISHING

TOOL INSTRUCTION MANUAL

RevA

122713

Table of Contents

www.nationalequipment.com Phone: 763-315-53003

Table of Contents .......................................................................................................................................................... 3

Features and Speciﬁcations......................................................................................................................................... 4

Safety...........................................................................................................................................................................5-9

General Rules For Safe Operation.....................................................................................................................5-6

Grinding Equipment Guidelines............................................................................................................................. 6

Speciﬁc Safety Guidelines..................................................................................................................................... 6

Grounding.............................................................................................................................................................. 8

Extension Cords .................................................................................................................................................... 8

Guidelines For Using Extension Cords...............................................................................................................8-9

Machine Operation...................................................................................................................................................... 10

Maintenance..................................................................................................................................................................11

Maintaining Tools..................................................................................................................................................11

Cleaning................................................................................................................................................................11

Repairs .................................................................................................................................................................11

Inner Parts Assembly/Disassembly ......................................................................................................................11

Complete Parts List..................................................................................................................................................... 12

Parts Lists and Diagrams ........................................................................................................................................... 13

Tooling Attachment .............................................................................................................................................. 13

Accessories ................................................................................................................................................................. 14

Corner Brazed ..................................................................................................................................................... 14

Corner Resin........................................................................................................................................................ 14

Polishing Pads..................................................................................................................................................... 14

Brazed Diamonds................................................................................................................................................ 14

Guarantee..................................................................................................................................................................... 15

Features and Speciﬁcations

Fax: 763-535-8255 [email protected]4

FEATURES

Product Speciﬁcations

Length Height

(w/o Handle) Width Weight Speed Voltage

24” 7” 5” 19 lb 0-6000 RPM 110

Handheld Size - allows the ability to work in areas which larger grind-

ers won’t.

Top Handle - provides comfortable secure grip for working in hard to

reach conﬁned spaces.

Variable Speed - 0-6,000 variable speed motor powers various tool-

ing options with a oscillating movement.

Brazed Diamonds and Polishing Pads - brazed diamonds and

polishing pads are available from 16 to 3,000 grit.

Variable Speed

Brazed Diamonds &

Polishing Pads

Top Handle

Handheld Size

Safety

www.nationalequipment.com Phone: 763-315-53005

GENERAL RULES FOR SAFE OPERATION

READAND SAVE ALLINSTRUCTIONS FOR FUTURE USE. Before use, ensure operators reads and understand this manual. Read and

understand labeling on machine and components.All operators must view the instruction video. Extra copies of the manual and video are avail-

able by contacting National Flooring Equipment.

1. KNOW YOUR EQUIPMENT: Readthismanualcarefully tolearn equipmentapplications andlimitations, potentialhazardsassociatedwith

this type of equipment. Keep this manual with the equipment it is associated with.

2. GROUND YOUR EQUIPMENT: See Grounding Page 8.

3. AVOID DANGEROUSENVIRONMENTS:Donotuse inrain,damporwetlocationsorinthepresenceofexplosiveatmospheres(gaseous

fumes, dust or ﬂammable materials). Remove materials or debris that may be ignited by sparks.

4. KEEP WORK AREACLEAN AND WELL LIT: Cluttered, dark work areas invite accidents.

5. DRESSPROPERLY:Donotwearlooseclothing.Thesemaybecaughtinmovingparts.Whenworkingwearglovesandinsulatednon-skid

footwear. Keep hands and gloves away from moving parts.

6. USE SAFETY EQUIPMENT: Proper eye protection should be worn at all times. Wear hearing protection during extended use and a dust

mask for dusty operations. Hard hats, face shields, safety shoes, etc. should be worn when speciﬁed or necessary.

7. KEEP BYSTANDERS AWAY: Children and other bystanders should be kept at a safe distance from the work area to avoid distracting the

operator and contacting the equipment or extension cord. Operator should be aware of the proximity of bystanders. This appliance is not

intendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilitiesorlackofexperienceandknowledge.

Equipment is not to be used by children.

8. PROTECT OTHERS IN THE WORKAREA: Provide barriers or shields as needed to protect others from debris.

9. USE PROPER ACCESSORIES: Using accessories that are not recommended may be hazardous. Be sure accessories are properly

installed and maintained. Do not delete a guard or other safety device when installing an accessory or attachment.

10. CHECK FOR DAMAGED PARTS: Inspect guards and other parts before use. Check for misalignment, binding of moving parts, improper

mounting,brokenpartsandother conditionsthatmay affectoperation.Ifabnormalnoiseor vibrationoccurs,turn offimmediatelyand have

the problem corrected before further use. Do not use damaged equipment. Tag damaged equipment “DO NOT USE” until repaired. Miss-

ing or damaged parts should be properly repaired or replaced immediately. For all repairs, use only identical National replacement parts.

11. GUARDAGAINST ELECTRIC SHOCK: Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.

When making cuts, always check the work area for hidden wires or pipes. Hold your equipment by insulated nonmetal grasping surfaces.

Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.

12. AVOID ACCIDENTAL STARTING: Be sure equipment is turned off before plugging in. Do not use a equipment if the power switch does

not turn the equipment on and off.

13. DO NOT FORCE EQUIPMENT: Equipment will perform best at the rate for which it was designed. Excessive force only causes operator

fatigue, increased wear and reduced control.

14. KEEP HANDS AWAY FROM ALL CUTTING EDGES AND MOVING PARTS.

15. WEAR GLOVES WHEN CHANGING PLATES.

16. DO NOT ABUSE CORD: Never unplug by pulling the cord from the outlet. Pull plug rather than cord to reduce the risk of damage. Keep

the cord away from heat, oil, sharp objects, cutting edges and moving parts.

17. DO NOT OVERREACH. MAINTAIN CONTROL: Keep proper footing and balance at all times. Maintain a ﬁrm grip.

18. STAY ALERT: Watch what you are doing, and use common sense. Do not use when you are tired, distracted or under the inﬂuence of

drugs, alcohol or any medication causing decreased control.

19. STARTING MACHINE: On/Off switch must be in off position before connecting to power source.

20. DO NOT DEFEAT OR ALTER ASWITCH OR SAFETY DEVICE.

21. UNPLUG EQUIPMENT: When not in use and before changing accessories or performing recommended maintenance, unplug machine.

22. MAINTAIN LABELS AND NAMEPLATES: These carry important information. If unreadable or missing, contact National for a replace-

ment.

23. MACHINE IS HEAVY, DO NOT DROP. Ensure proper lifting procedures are followed when transporting.

Safety

24. ALWAYS KEEP THE MOTOR AIR VENT FULLY OPENED. Do not allow motor air vent to become blocked. Keep motor air vent open to

allow the motor to cool.

GRINDING EQUIPMENT GUIDELINES

1. DO NOT FORCE GRINDER INTO THE WORK SURFACE: The machine will work faster, smoother and safer when used at the rate for

which it was designed.

2. BEWARE OF HIDDEN DANGERS IN CONCRETE: Be aware of hidden obtrusions.

3. AVOID CONTACT WITH HOT TOOLINGAND SHROUD: Donottouchthetoolingandshroudwithoutproper handprotection.Thetooling

and guard become hot during operation and remain hot after stopping the machine.

4. CHECK TOOLING FOR DAMAGE: Do not use a damaged tool.After mounting tooling, rotate by hand to check for proper alignment.

5. USE CORRECT TOOLINGAND ACCESSORIES: Provide barriers or shields as needed to protect others from debris.

6. USE PROPER ACCESSORIES: Do not force to do the job of a heavy-duty grinder. Do not use for improper applications.

SPECIFIC SAFETY GUIDELINES

Caution: Hold tools by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord.

Contact with a live wire will make exposed metal parts of the tool “live” and shock the operator.

• During machining, of metals in particular, conductive dust can form deposits inside the machine. This can lead to the transfer of electrical

energy onto the machine housing. This can mean a temporary danger of electric shock. This is why it is necessary when the machine is

running to blow compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. Here, the machine

must be held ﬁrmly.

• It is recommended to use a stationary extraction system and to place a ground fault circuit interrupter (GFCI) downstream.

• If the angle grinder isdeactivated by the GFCI circuit interrupter, the angle grinder must be checked and cleaned.Cleaning the motor, see

maintenance (Page 16).

• Ensure that sparks produced during work do not constitute a risk to the user or other personnel and are not able to ignite inﬂammable

substances. Endangered areas must be protected with ﬂame-resistant covers. Make sure that ﬁre-rick areas are always provided with

suitable ﬁre extinguishers.

• If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to you

tool. Electrician’s rubber gloves and footware will further enhance you personal safety.

• When using grinding wheel attachments, the guard must always be attached to the tool and positioned for maximum safety, so the least

amount of wheel is exposed from the side the tool is being operated.

• Grinding wheels or any otheraccessory must have a maximum safe operationspeed greater than the “no loadRPM” marked on the tool’s

nameplate.

• Always use auxiliary handle for maximum control over torque reaction or kick-back. Operation of the grinder without the side handle could

cause loss of control of the grinder.

• Before using a grinder or installing a new wheel, inspect the grinding wheel for chips and cracks. Remove bad wheels immediately. Run

the tool at no load for one minute, holding the tool in the direction away from people. Wheels with ﬂaws will normally break apart during

this time.

• Carefully handle both the tool and individual grinding wheels to avoid chipping or cracking. Install a new wheel if tool is dropped while

grinding. Do not use a wheel that may be damaged. Fragments from a wheel that burst during operation will ﬂy away at great velocity

possible striking you or bystanders.

• Adamaged or cracked side handle must be replaced. Never operate a machine with a defective side handle.

Fax: 763-535-8255 [email protected]6

Safety

www.nationalequipment.com Phone: 763-315-53007

WARNING: SILICA DUST WARNING SCRAPING/GRINDING/CUTTING/DRILLING OF MASONRY, CONCRETE, METALAND OTHER

MATERIALS CAN GENERATE DUST, MISTSAND FUMES CONTAINING CHEMICALS KNOWN TO CAUSE SERIOUS FATAL INJURY OR ILL-

NESS, SUCHAS RESPIRATORY DISEASE, CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. IF YOUARE FAMILIAR WITH

THE RISKSASSOCIATED WITH THE PARTICULAR MATERIAL BEING REMOVED OR PREPARED, REVIEW THE MATERIAL

SAFETY DATA SHEETAND/OR CONSULT YOUR EMPLOYER, THE MATERIAL MANUFACTURER/SUPPLIER, GOVERNMEN-

TALAGENCIES SUCHAS OSHAAND NIOSHAND OTHERAUTHORITIES ON HAZARDOUS MATERIALS. CALIFORNIAAND

SOME OTHERAUTHORITIES, FOR INSTANCE, HAVE PUBLISHED LISTS OF SUBSTANCES KNOWN TO CAUSE CANCER,

REPRODUCTIVE TOXICITY, OR OTHER HARMFUL EFFECTS. CONTROLDUST, MISTAND FUMES AT THE SOURCE WHERE

POSSIBLE. IN THIS REGARD USE GOOD WORK PRACTICESAND FOLLOW THE RECOMMENDATIONS OF THE MANU-

FACTURER/SUPPLIER, OSHA/NIOSH,AND OCCUPATIONALAND TRADEASSOCIATIONS. WHEN THE HAZARDS FROM

INHALATION OF DUST, MISTSAND FUMES CANNOT BE ELIMINATED, THE OPERATORAND ANYBYSTANDERS SHOULD

ALWAYS WEAR ARESPIRATORAPPROVED BY OSHA/MSHAFOR THE MATERIALBEING REMOVED OR PREPARED.

WARNING: EXPOSURE TO DUSTMAY CAUSE RESPIRATORYAILMENTS. USE APPROVED NIOSH OR OSHARESPIRATORS,

SAFETY GLASSES OR FACE SHIELDS, GLOVESAND PROTECTIVE CLOTHING. PROVIDEADEQUATE VENTILATION TO ELIMINATE

DUST, OR TO MAINTAIN DUST LEVELBELOW THE THRESHOLD LIMIT VALUE FOR NUISANCE DUSTAS CLASSIFIED BY OSHA.

WARNING:ALWAYS WEAR RESPIRATOR PROTECTION,APPROPRIATE FOR THEAPPLICATION,AS SPECIFIED BY OSHAREGU-

LATIONSAND YOUR EMPLOYER. NEVER OPERATE OR MAINTAIN EQUIPMENT BEFORE READINGAND UNDERSTANDING THE

INSTRUCTIONS FOR OPERATIONAND MAINTENANCE. OBEYALL SAFETYSIGNSAND INSTRUCTIONS WHILE OPERATING OR

MAINTAINING EQUIPMENT.

Safety

www.nationalequipment.com Phone: 763-315-53008

GROUNDING

Jobsite receptacles can vary. Check the voltage at different receptacles on the jobsite for

a more accurate voltage reading. 15 amp GFI outlets are not recommended.

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

Equipment marked “Grounding Required” have a three wire cord and three prong

grounding plug. The plug must be connected to a properly grounded outlet (FigureA). If

the equipment should electrically malfunction or break down, grounding provides a low

resistance path to carry electricity away from the user; reducing the risk of electric shock.

The grounding prong in the plug is connected through the green wire inside the cord

to the grounding system in the equipment. The green wire in the cord must be the only

wire connected to the equipment’s grounding system and must never be attached to an

electrically “live” terminal.

The equipment must be plugged into an appropriate outlet, one which is properly

installed and grounded in accordance with all codes and ordinances. The plug and outlet

should look like the example in FigureA.

EXTENSION CORDS

Grounded equipment requires a three wire extension cord. Double insulated equipment

can use either a two or three wire extension cord.As the distance from the supply outlet

increases, you must use a heavier gauge extension cord. Using extension cords with

inadequately sized wire causes a substantial drop in voltage, resulting in loss of power

and possible equipment damage.

The smaller the gauge number of the wire, the greater the capacity and larger diameter

of the cord. For example, a 2.5 mm 10 gauge cord can carry a higher current than a

2 mm 12 gauge cord. When using more than one extension cord to make up the total

length, be sure each cord contains at least the minimum wire size required. If you are

using one extension cord for more than one tool, add the nameplate ampere and use the

sum to determine the required minimum wire size.

GUIDELINES FOR USING EXTENSION CORDS

• If you are using an extension cord outdoors, make sure it is marked with the sufﬁx

“W-A” to indicate that it is acceptable for outdoor use.

• Be sure your extension cord is properly wired and in good electrical condition.

Alwaysreplace adamaged extensioncord orhave itrepaired bya qualiﬁedperson

before using it.

• Protect your extension cords from sharp objects, excessive heat and damp or wet

areas.

FIG. A

WARNING: ELECTRICAL CORDS CAN BE HAZARDOUS. MISUSE CAN

RESULT IN FIRE OR DEATH BY ELECTRICAL SHOCK. READ CAREFULLYAND

FOLLOWALLDIRECTIONS.

CAUTION: IMPROPERLY CONNECTINGTHE GROUNDING WIRE CAN RESULT

IN THE RISK OF ELECTRIC SHOCK. CHECK WITHA QUALIFIED ELECTRI-

CIAN IF YOUARE IN DOUBTAS TO WHETHER THE OUTLETIS PROPERLY

GROUNDED. DO NOT MODIFYTHE PLUG PROVIDED WITH THE EQUIPMENT.

NEVER REMOVE THE GROUNDING PRONG FROMTHE PLUG. DO NOT USE

THE EQUIPMENT IFTHE CORD OR PLUG IS DAMAGED. IF THE PLUG WILL

NOT FITTHE OUTLET, HAVEA PROPER OUTLETINSTALLED BYAQUALIFIED

ELECTRICIAN.

Safety

GUIDELINES FOR USING EXTENSION CORDS (CONTINUED)

• Keep away from water. Do not use if wet.

• Inspect thoroughly before each use. DO NOT USE IF DAMAGED.

• Make sure equipment is not running before disconnecting cord.

• FULLY INSERT plug into outlet.

• Do not remove, bend or modify any metal prongs or pins of cord.

• Do not use excessive force to make connections.

• Do not connect a three prong plug to a two hole cord.

• Avoid overheating. Uncoil cord and do not cover it with any material.

• Do not walk on cord.

• Do not drive, drag or place objects over cord.

• Use a 2 mm (12 gauge), 110v cord, 15.24 m (50’) maximum length with this machine. (Included with purchase.)

• Regularly examine the supply cord for damage, such as cracking or aging. If damage is found, replace the cord before further use.

• Only replace the supply cord with the type speciﬁed in the instruction manual.

Fax: 763-535-8255 [email protected]9

Machine Operation

BREAKING IN

After the ﬁrst half hour (30 minutes) of use, check all screws and ﬁttings for a tight secure

ﬁt.

ON/OFF SWITCH

These grinders are equipped with a dead-man switch. Press to start and release to stop.

The tool has a safety lock which prevents it from being started accidently.

Fax: 763-535-8255 [email protected]10

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