Mountfield 1538M SD Manual de usuario

Dear Customer,

Thank you for having chosen one of our products. We hope

that you will get complete satisfaction from using your new

machine and that it will fully meet all your expectations.

This manual has been written to help you become familiar with

the machine and use it safely and efficiently. Do not forget that

it is an integral part of the machine, so keep it close at hand

for future reference and pass it on to the purchaser if you sell

the machine.

This new lawn tractor has been designed and built in compli-

ance with current standards, and is safe and reliable if used for

cutting grass following the instructions given in this manual

(proper usage). If you use the machine in any other way or

ignore the instructions for safe use, maintenance and repair, it

is considered "incorrect usage". In this case, the warranty is

automatically voided and the Manufacturer is not held respon-

sible for damage or injury to oneself or others.

Since we regular improve our products, you may find slight dif-

ferences between your machine and the descriptions con-

tained in this manual. Modifications can be made to the

machine without notice and without the obligation to update

the manual, although the essential safety and function charac-

teristics will remain unaltered. If in doubt, do not hesitate to

contact your dealer. And now enjoy your work!

AFTER-SALES SERVICE

This manual gives all the necessary instructions for using the

machine and carrying out basic maintenance.

Any adjustments or maintenance operations not described

in this manual must be carried out by your Dealer or a spe-

cialized Service Centre. Both have the necessary knowl-

edge and equipment to ensure that the work is done cor-

rectly without affecting the safety of the machine.

If you wish, you can ask your dealer to prepare a maintenance

programme personalised to your needs. This will help you

keep your new purchase in peak performance and maintain its

value over time.

INTRODUCTION

1. SAFETY ................................................................................................................................3

Regulations for using the machine safely

2. IDENTIFICATION OF THE MACHINE AND COMPONENTS ............................................ 7

How to identify the machine and its main components

3. UNPACKING AND ASSEMBLY .......................................................................................... 9

How to remove the packing and assemble loose parts

4. CONTROLS AND INSTRUMENTS ................................................................................... 12

Position and functions of all the controls

5. HOW TO USE THE MACHINE .......................................................................................... 15

Instructions for working efficiently and safely

5.1 Safety recommendations ............................................................................................ 15

5.2 Why the safety devices cut in ..................................................................................... 15

5.3 Preliminary operations before starting work ............................................................... 16

5.4 Using the machine ...................................................................................................... 18

5.5 Using on slopes .......................................................................................................... 22

5.6 Transporting the machine ........................................................................................... 23

5.7 Lawn maintenance ...................................................................................................... 23

6. MAINTENANCE ................................................................................................................. 25

All the information for maintaining the machine in peak efficiency

6.1 Safety recommendations ............................................................................................ 25

6.2 Routine maintenance .................................................................................................. 25

6.3 Interventions on the machine ...................................................................................... 27

6.4 Information for Service Centres .................................................................................. 29

7. TROUBLESHOOTING ....................................................................................................... 31

A help in quickly solving problems

8. ACCESSORIES ON REQUEST ......................................................................................... 33

A description of the accessories available for special requirements

9. SPECIFICATIONS .............................................................................................................. 34

A summary of the main specifications of your machine

TABLE OF CONTENTS

1.1 HOW TO READ THE MANUAL

Some paragraphs in the manual containing important informa-

tion regarding safety and operation are emphasized in the fol-

lowing ways:

or These give

details or further information on what has already been said,

in the aim to prevent damage to the machine.

Non-observance will result in the risk

of injury to oneself or others.

Non-observance will result in the risk

of serious injury or death to oneself or others

This manual describes various versions of the machine, which

mainly differ as follows:

– type of transmission: with either mechanical gear change or

hydrostatic continuous speed adjustment. The models with

hydrostatic transmission are identified by the word "HYDRO"

on the identification label (☛ 2.1);

– the inclusion of components or accessories which are not

widely available;

– special equipment fitted.

The symbol “



” highlights all the differences in usage and is

followed by the indication of the version to which it refers.

DANGER!

WARNING!

IMPORTANTNOTE

The symbol “ ☛” refers to another part of the manual where

further information can be found.

Positions on the

machine, such as “front”, “back”, “left” or

“right” hand side, refer to the direction of

forward travel.

For all operations

regarding the use and maintenance of the

engine or the battery not described in this

manual, refer to the relevant manuals

which form an integral part of all the doc-

umentation supplied with the machine.

1.2 GENERAL SAFETY REGULATIONS

Read carefully before using the

machine.

A) TRAINING

1) Read the instructions carefully. Be familiar with the con-

trols and how to use the equipment properly.

2) Never let children or people unfamiliar with these instruc-

tions use the machine. Local regulations can restrict the age of

the user.

WARNING!

IMPORTANT

NOTE

1. SAFETY

3) Never mow while people, especially children, or pets

are nearby.

4) Keep in mind that the operator or user is responsible for

accidents or hazards occurring to other people or their pro-

perty.

5) Do not carry passengers.

6) All drivers should seek and obtain professional and practi-

cal instruction. Such instruction should emphasise:

– the need for care and concentration when working with ride-

on machines;

– you cannot use the brake to regain control of a ride-on

machine sliding down a slope. The main reasons for loss of

control are:

– insufficient wheel grip;

– overspeeding;

– inadequate braking;

– the type of machine is unsuitable for its task;

– unawareness of the effect of ground conditions, especially

slopes;

– incorrect hitching and load distribution.

B) PREPARATION

1) While mowing, always wear sturdy footwear and long

trousers. Do not operate the equipment barefoot or wearing

open sandals.

2) Thoroughly inspect the area where the equipment is to be

used and remove all objects which can be ejected from the

machine.

3) DANGER! Petrol is highly flammable:

– store fuel in containers specifically designed for this pur-

pose;

– refuel outdoors only and do not smoke while refuelling;

–add fuel before starting the engine. Never remove the

cap of the fuel tank or add petrol while the engine is

running or when the engine is hot;

– if you spill petrol, do not start the engine and move the

machine away from the area of spillage. Do not create any

source of ignition until the petrol vapours have evaporated;

– put back and tighten all fuel tank and container caps

securely.

4) Replace faulty silencers.

5) Before use, always inspect the machine to check that the

blades, blade bolts and cutter assembly are not worn or dam-

aged. Replace worn or damaged blades and bolts in sets to

preserve balance.

6) On multi-bladed machines, remember that the rotation of

one blade can cause other blades to rotate.

C) OPERATION

1) Do not start the engine in a confined space where danger-

ous carbon monoxide fumes can collect.

2) Mow only in daylight or good artificial light.

3) Before starting the engine, disengage the blades and shift

into neutral.

4) Do not use on slopes of more than 10° (17%).

5) Remember there is no such thing as a “safe” slope.

Travelling on grass slopes requires particular care. To guard

against overturning:

– do not stop or start suddenly when going up or downhill;

– engage the drive slowly and always keep the machine in

gear, especially when travelling downhill;

– machine speeds should be kept low on slopes and during

tight turns;

– tay alert for humps and hollows and other hidden hazards;

–never mow across the face of the slope.

6) Use care when pulling loads or using heavy equipment:

– use only approved drawbar hitch points;

– limit loads to those you can safely control;

– do not turn sharply. Use care when reversing;

– use counterweight(s) or wheel weights whenever advised in

the instructions manual.

7) Disengage the blades before crossing surfaces other than

grass.

8) Never use the machine with damaged guards, or with-

out the safety protective devices in place.

9) Do not change the engine governor settings or over-

speed the engine. Operating the engine at excessive speed

can increase the risk of personal injury.

10) Before leaving the driving seat:

– disengage the blades and lower the attachments;

– go into neutral and apply the parking brake;

– stop the engine and remove the ignition key.

11) Disengage the blades, stop the engine and remove the

ignition key:

– before cleaning, checking or servicing the machine;

– after striking a foreign object. Inspect the machine for dam-

age and make repairs before restarting and operating the

machine;

– If the machine starts to vibrate abnormally (check for the

causes immediately).

12) Disengage the blades for transport or whenever they are

not in use.

13) Stop the engine and disengage the blades:

– before refuelling;

14) Reduce the throttle during engine run-out. If the engine is

provided with a shut-off valve, cut off the fuel when you have

finished mowing.

D) MAINTENANCE AND STORAGE

1) Keep all nuts, bolts and screws tight to be sure the equip-

ment is in safe working condition.

2) Never store the equipment with petrol in the tank inside a

building where fumes may reach an open flame or spark.

3) Allow the engine to cool before storing in any enclosure.

4) To reduce fire hazards, keep the engine, silencer, battery

compartment and petrol storage area free of grass, leaves, or

excessive grease.

5) Replace worn or damaged parts for safety purposes.

6) If the fuel tank has to be drained, this should be done out-

doors.

7) On multi-bladed machines, remember that the rotation of

one blade can cause other blades to rotate.

8) When the machine is to be stored or left unattended, lower

the cutting deck.

1.3 SAFETY LABELS

Your machine must be used with care. This is why labels with

illustrations have been placed on the machine, to remind you

of the main precautions to take during use.

These labels are to be considered an integral part of the

machine.

Should a label come off or become illegible, contact your deal-

er to replace it. Their meaning is explained below.

1.4 REGULATIONS FOR TOWING

A kit for towing a small trailer is available on request.

This accessory is to be fitted following the instructions pro-

vided.

When using the towing kit, do not exceed the recommended

loads stated on the label and follow the safety instructions

(☛1.2, C-6).

Warning: Read the instructions before operating this machine.

Danger! Ejected objects: Do not operate without the stone-

guard in place.

Danger! Ejected objects: Keep bystanders away.

Warning: Disconnect the ignition key and read the instructions

before carrying out any repair or maintenance work.

Danger! Machine rollover: Do not use this machine on slopes

steeper then 10°.

Danger! Dismemberment: Make sure that children stay clear of

the machine at all time when engine is running.

Danger of cutting yourself. Blades in

movement. Do not put hands or feet near or

under the opening of the cutting plate.

1 2 3

4 5 6

max 245 N (25 kg)

max 980 N (100 kg)

2.1 IDENTIFICATION OF THE MACHINE

The label located near the battery housing has the essential

data of each machine.

1. Acoustic power level

according to directive

2000/14/CE

2. Conformity mark

according to directive

98/37/EEC

3. Year of manufacture

4. Engine speed in r.p.m

(if indicated)

5. Type of machine

6. Serial number

7. Weight in kg

8. Name and address

of manufacturer

9. Type of transmission

(if indicated)

10. Article Code

2.2 IDENTIFICATION OF MAIN COMPONENTS

The main components of the machine have the following func-

tions:

11. Cutting deck: this is the guard housing the rotating

blades.

12. Blades: these are what cut the grass. The wings at the

ends help convey the cut grass towards the collector

channel.

13. Stone-guard or deflector: It is a safety guard which pre-

vents objects drawn up by the blades from being thrown

outside of the machine.

14. Engine: this moves the blades and drives the wheels. Its

specifications and regulations for use are described in a

specific manual.

2. IDENTIFICATION OF THE MACHINE AND COMPONENTS

Write your machine’s serial

number here (6)

✍

16 17 14

1311

kgmin-1

8 5 4 7

3 9 6 2 1

15. Battery: provides the energy for starting the engine. Its

specifications and regulations for use are described in a

specific manual.

16. Driving seat: this is where the machine operator sits. It

has a sensor connected to safety devices for detecting

the presence of the operator.

17. Regulation and safety labels: give reminders on the main

regaulations for working safely, each of which is explained

in chapter 1.

16 17 14

1311

For storage and transport purposes, some components of the

machine are not installed in the factory and have to be assem-

bled after unpacking. Follow the instructions below.

The machine is supplied without engine

oil or fuel. Before starting the engine, fill with oil and fuel fol-

lowing the instructions given in the engine manual.

3.1 UNPACKING

When unpacking the machine, take care to gather all individual

parts and fittings, and do not damage the cutting deck when

taking the machine off the pallet.

The packaging contains:

– the machine;

– the steering wheel;

– the dashboard cover;

– the seat;

– the battery;

– the stone-guard

– an envelope containing:

– the operator’s manuals and documents,

– steering wheel assembly parts,

– nuts and bolts to assemble the seat and the stone-guard,

– the connection screws for the battery cables

– 2 starter keys,

– 1 spare 10 A fuse.

IMPORTANT

To prevent damage to the cutting deck,

raise it to its maximum height and take utmost care when

taking the machine off the pallet.

To make it easier to get the machine off the pallet and to

move it, the drive disengage lever should be put in position

«B» (☛4.33).

3.2 FITTING THE STEERING WHEEL

Put the machine on a flat surface and straighten up the front

wheels.

Mount the hub (1) on the shaft (2), making sure that the plug

(3) is correctly fitted into the hub seat.



Hydrostatic transmission:

NOTE

3. UNPACKING AND ASSEMBLY

Fit the dashboard cover (4) clicking the seven fasteners into

place.

Fit the steering wheel (5) onto the hub (1) with the spokes

directed towards the seat.

Fit the spacer (6) and fasten the steering wheel in place using

the screws supplied (7), in the indicated order.

Fit the steering

wheel cover (8)

clicking the three

fasteners into place.

3.3 FITTING

THE SEAT

Mount the seat (1)

on the plate (2) using

the screws (3).

3.4 ASSEMBLY AND CONNECTING THE BATTERY

The battery (1) is housed under the seat and secured by a

spring (2).

First connect the red wire (3) to the positive pole (+) and then

the black wire (4) to the negative pole (–), using the screws

supplied as shown.

Apply silicone grease to the terminals and check that the pro-

tective cap for the red wire (8) is in place.

Always fully charge the battery accord-

ing to the instructions in the battery’s manual (

☛

6.2.5).

To prevent the safety device in the elec-

tronic circuit board from cutting in, never start the engine

until the battery is fully charged!

Do not use the machine without the

guard (2) or with the battery incorrectly fixed in its

housing.

WARNING!

IMPORTANT

1 2

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