MOTO GUZZI V1000 G5 Manual de instrucciones

oRHSHoP

MANUAL

COD.

1792

Tha illustrations

and

duc.lptions

this

manual

.re

indicative only.

tha

manulecturar

""""ng

the

.Ight

Introduce

without

notice

any

modification It may

daeem

nac

10. a

bailer

rfor

mance

the

motorcycle

lor

constructl

•• or

commercial

nOns.

GBM

S.pA

-MOTO GUZZI -SERVlZIO PUBBLICAZIONI TECNICHE

COD. 17920161

Pril'llfid

Italy-

Centro StampalMo09nl- 400.

9195

INTRODUCTION

Purpose

this manual is to give the necessary instructions

for

overhauling and

carrying out repairs in a rational way.

All data herein contained are meant to give a general knowledge

the main

checking

operations to be done when overhauling the different

component

groups

To this end, the manual contains many Illustrations, drawings, diagrams. and

tables to assist

you

in the stripping, checking, and assembling operations.

This manual will also be a

idance for anybody

who

wishes to familiarize with

the manufacturing characteristics

the various

component

parts of the V 1000 G 5

and 1000 SP models.

The knowledge

these

will

essential

factor

for performing a

good

job.

All illustrations and

descriptions

in this manual should be intended as indicative

only as the Manufacturer reserves itself the right to Introduce

any time

pend

without

prior

advice any modification it may deem useful for a

better

perform ; e

for

any other reason

a constructional or commercial nature.

NOTE The terms

right

and

left

'e text

are

to be

considered

Hen

rider

astride

the

machine

Pri

nted

in Italy

INDEX

1.1

Spare

parts

1.2 Warranty

---

2.1

Model V 1000 G 5

2.2

Model'

000

COHTRot.S

AND

ACCES8O/IES

3.1

Model

V 1000 G 5

3.2

Model

1000 SP

4.1

Engine

lubrication

4.2 Replacing

the

oil

filter

cartridge

and

clean

ing

the

wire

gauze

filter

4.3

Lubricating

the

gearbox

4.4

Lubricating

the

rear

drive

box

4.5

Fork

lubrication

4.6

Lubrication

steering bearings and swing

arm

5.1 Panel

board·

model

V 1000 G 5

5.2

Ignition key -model V

1000

G 5

5.3 Panel board -model 1000 SP

5.4

Light

tches

5.5 Horn, turn lights and flashing

light

ons

5.6 Engine

starting

and

emergency

stop

button

Easy

starter

lever

_17

_22

5.8 Throttle

control

grip

5.9 Clutch

contro

l lever

5.10 Right front brake

control

lever

5.11

Twin brake

control,

front left and rear

Gearshift pedal

5.13 Fuel filler cap

5.14 Fuel level

5.15 Fuel tap -V 1000 G 5 model

5.16 Fuel tap -V 1000 SP model

5.17 Electrovalve -V 1000 G 5

8 Terminal

block

with fuses

Steering lock

0 Side stand - V 1000 G 5 model

.21

Side stand -1000

model

5.22

Steering damper -

1000

SP model

IIAINTUIANCE

AND

ADJUSTIIENTS

6.1

Adjusting the

clutch

lever play

6.2 Adjusting the right front

brake

lever

6.3 Adjusting the front left and rear brake pedal

6.S Adjusting

the

steering

6.'

Adjusting the rear suspension

6.6 Adjusting the

throttle

control

grip

6.7 Adjusting

the

rear wheel spokes - V 1000 GS

6.8 Adjusting

the

headlight beam - V 1000 G 5

6.9 Adjusting

the

headlight beam -1000

6.10

Rocker clearance

6.11

Adjusting the double

contact

breaker

6.12 Maintenance

6.13 Cleaning the windshield

LUBRICAnON

AND

MAINTENANCE CHART

TORQUE WRENCH

SEmNGS

SPECIAL TOOLS FOR REPAIR SHOPS

REMOVING

THE

ENGINE-GEARBOX

UNIT

FROM

THE

FRAME

10.1

Introduction

.2 Removal

STRIPPING

THE

ENGINE

____

12.1

Rocker

covers

12.2 Stripping the cylinder heads

12.3 Cylinder heads

12.4 Valve guides

pog.28

_32

_.33

peg.

_31

12.5

lve seats

12.6

lves

12.1 Checking the inlet and exhaust

lve opening

Inspecting the valve springs

12.9 Refitting Ihe valve springs assembly on heads

12.10 Assembling the cylinder barrels

12.

Refitting the cylinder heads on the cylinders

12.12 Cylinder barrels

12.13 Pistons

12.14 Piston rings and oil scraper

12.15 Connecting rods

12.16 Fitting the

con·rods

on crankshaft

11 Crankshaft

12.18 Checking the weight

for

engine balancing

12.19 Fitting the fl

heel on the crankshaft

12.

Drive side flange complete with main

journa

Seal for flange. drive side

Fitting the flange c/w

jou

rnal in crankcase, drive side

12.

Assembling the seal on timing cover

12.24 Crankcase

12.25 Checking oil leakages from the crankcase

~.-:=..-

.........

. --. .

13.1

Timing data

13.2 Diameler of camshaft bearings In their housings in crankcase

.3 Tappet-guide in crankcase * coupling data

.4 Assembling the crankshaft assembly, gears with chain on shaft.

engine*timing. oil pump

13.5 How to change the chain andl

gear

with engine assembled

on the frame

.6 Valve timing

•••

14.1

l deliver pump

14.2 Oil sump

Replacing the oil filter

cart

ridge

14.4 Wire gauze filter

14.5 Oil pressure relief

14.6 Oil breather valve on the crankcase piping to

Ihe

re*cycling

device on filler ass.y

.7 Oil pressure solenoid

14.8 Checking the oil pressure wilh engine on the byke

-.-

15.1 Carburettors

15.2 Float levelling

15.3 Adjusting the carburation and idling speed

Checking carburation with a vacuometer

15.5 Carburetlor components

.6 Replacing the

air

filter cartridge on assembled engine

16.1

Removing the

clutch

assembly

16.2 Inspections

Assembling the

clutch

on flywheel

...

___

..--..

•

....,

_~.

I-

--'-

Ii"

.~.

. '.

"-N

.......

_l! "

..•

......

_-~~.

17.1

Stripping the gearbox

17.2 Checking and overhauling the gearbox components

.3 Assembling the gearbox on the bench

18.1 Removing the gear drive box

18.2

Inspections and overhauls

18.3 Re-assembly

...

SUIF

•••

FRONT

811

STEERING

22.1

Inspection

22.2

Removing the bearings from the swing fork

.3 Pressing the outer races

01)

the swing arm taper be"lrings

.4 Pressing the bearings into the R/H arm of the swing fork

.5 Adjusting the swing arm play

.-;;

23.1

Removing the front

wheel-

1000

G 5 model

23.2

Removing the front wheel -1000

model

23.3

Rear wheel - V 1000 G 5 model

Rear

wheel-

1000

model

23.5

Tires

.6 Tensioning the wheel spokes - V 100 G 5

23.7 Wheel balancjng

23.8

Tira

rClmoval

and refitting - V

1000

G 5

23.9

Tire removal and refilling -1000

23.10

Checking and overhauling the braking circuits

Master cylinder for ri

ght

front brake

pog. -

_1111

.12 Mast

cylinder

for

left front and rear brakes

.13 Brake caliper

for

front

brakes (model V 1000 G

ear

bra-

kes (model 1000 SP)

.14 Front brake

caliper

for

1000

model

.15 Brake pads

.16 Pipes

.17 Braking discs

.18 Braking

circuit

faults

.19 Recommendations

-J;;;

- . -

....

- . . •

··,.·-'·······

-.'

. . .

. .

24.1 Battery

24.2 Alternator-generator

24.3 Re

lat

.4 Rectifier

24.5 Starter

motor

24.6 Ignition system

24.1 Automatic advance

.8 Capa

citors

24.9 Ignition

coils

.10 Spark plugs

24.11

Twin contact

breaker

24.

Assembling the

breaker

on the crankcase

24.13 Ignition timing

.14 Checking the i

gnitio

n advance (static + dynamic) using robe

lamp

Lighting equipment and horns - V 1

000

G 5

24.

Lighting equipment and horns - 1

000

.1 Legend - V 1000 G 5 model

25.2 Legend · 1000

model

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