Montigo E38-PV Instrucciones de instalación y funcionamiento

Check local codes and

read all instructions

prior to installation.

Leave this manual with

the owner.

Power-VentedPower-Vented

Power-Vented

Gas FireplaceGas Fireplace

Gas Fireplace

E38-PV

InstallationInstallation

Installation

Operation &Operation &

Operation &

MaintenanceMaintenance

Maintenance

What To Do If You Smell Gas:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Warning:

Improper installation, adjustment,

alteration,serviceormaintenancecancause

injury or property damage. Refer to this

manual. For assistance or additional

information consult a qualified installer,

service agency or the gas supplier.

For Your Safety:

Do not store or use gasoline

or other flammable vapors

and liquids in the vicinity of

this or any other appliance.

Questions? Email us at [email protected] or visit our website at www.montigo.com.

Page 2Page 2

Page 2

E38-PV Gas Fireplace

Part No. XM0500

Introduction

About the E38-PV Power Vented Fireplaces:

The E38-PV is rated for Natural Gas at 22,000 BTU H (6.45 Kilo-

watts) Input or Propane at 22,000 BTU H (6.45 Kilowatts) Input.

Montigo's Power Vent system is ideal for extremely long or difficult

venting runs, which are beyond the capability of a direct vent model.

Warranty and Installation Information:

The Montigo warranty will be voided by, and Montigo disclaims any

responsibility for, the following actions:

nModification of the fireplace and or components including vent

assembly or glass doors.

nUse of any component part not manufactured or approved by

Montigo in combination with this Montigo fireplace system.

nInstallation other than as instructed in this manual.

Consult your local Gas Inspection Branch on installation requirements

for factory-built gas fireplaces. Installation & repairs should be done

by a qualified contractor.

Installations in anada must conform to the current AN/ GA B-

149.1 and .2 Gas Installation Code and local regulations. This

appliance must be electrically grounded in accordance with SA

22.1 Canadian Electrical Code Part 1 and or Local Codes.

Installations in the USA must conform to local codes, or in the

absense of local codes to the National Fuel Gas Code, ANSI Z223.1-

1988. The appliance must be grounded in accordance with local

codes or, in the absence of local codes, with the National Electrical

Code, ANSI/NFPA 70-1987.

Table Of Contents

Introduction ............................................................................. 2

Installation

Installing the Fireplace Shell ......................................... 3

Installing the Gasline ..................................................... 4

Electrical Supply ........................................................... 4

The Remote Switch....................................................... 4

Vent Terminations ......................................................... 5

Venting ......................................................................... 6

Setting up for Left or Right Exhaust .................. 6

Vent Installation Requirements ......................... 6

Flex Vent Installation ........................................ 7

Available Standard Series Components ........... 7

Removing and Installing the Insert ................................ 8

Removing and Installing the Door ................................. 8

Fan Wiring..................................................................... 9

Installing the Logset ...................................................... 9

Finishing around the fireplace

Facing............................................................. 10

Mantels and Surrounds................................... 10

Operation ............................................................................... 11

Maintenance ................................................................... 12 - 13

Warranty ................................................................................. 14

Appendix

A. Accessories ............................................................ 15

B. Termination Locations ............................................ 16

CAUTIONSCAUTIONS

CAUTIONS

Due to its high operating temperatures, the appliance

should be located out of traffic & away from furniture and

draperies.

nChildren and adults should be alerted to the hazards

of the high surface temperature, which could cause

burns or clothing ignition.

nYoung children should be carefully supervised when

they are in the same room as the appliance.

nClothing or other flammable materials should not be

placed on or near the appliance.

Page Page

Page

E38-PV Gas Fireplace

Part No. XM0500

Installing The Fireplace Shell

The fireplace may be installed in any location that is free of air

conditioning ducts, electrical wiring and plumbing. Safety, as well as

efficiency of operation, must be considered when selecting the

fireplace location. Try to select a location that does not interfere with

room traffic, has adequate ventilation, and offers an accessible

pathway for vent installation. Refer to page 4 - Vent Installation for

more information.

The fireplace dimensions are shown below:

Installation

When installing a shelf over the top of the fireplace, the the minimum

clearance from the top of the fireplace to a shelf is 1". (0" clearance

may be maintained around the vent pipes.)

Figure 3. Corner framing dimensions.

Figure 2. Framing dimensions.

Framing

Figure 1. Fireplace dimensions.

Unprotected combustible walls which are perpendicular to the

fireplace opening, must not project beyond the shaded area shown in

Figure 19b.

For protection against freezing temperatures, it is recommended that

outer walls of the chase be insulated with a vapour barrier. This will

reduce the possibility of a cold-air convection current on the fireplace.

Top View

Front View Side View

learances

The E38-PV clearances to combustible materials are:

Top* 1"

Back 0"

Side 1 ½"

Floor 0"

Mantle** 8"

* Clearance from the top of the fireplace to

a combustible ceiling within the fireplace

enclosure.

** Refer to page 10.

* When sheetrock is

not used behind the

fireplace, framing

depth may be

reduced to 14 3 4"

37 3/4

15 1/2*

48 40 1/2

Install this header

for drywall backing

after the appliance

is installed

14 3/

14 3/4

34 3/4

47 5/8

Ø7

Ø4

43 7/8

24 1/8

0" clearance

to corners only

Figure 4. Framing for shelves over the fireplace.

Header

Shelf

6" Min.

1" Min.

33 1/2

14 1/2

WARNING:

When this appliance is installed directly on carpeting, tile or any

combustible material other than wood flooring, it must be installed

on a metal or wood panel extending the full width and depth of

the appliance.

Page 4Page 4

Page 4

E38-PV Gas Fireplace

Part No. XM0500

Installing The Gas Line

The gas line must be installed before finishing the E38-PV Fireplace.

Natural Gas requires a minimum inlet gas supply pressure of 5.5"

W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a

minimum inlet gas supply pressure of 11" W.C. & a manifold pressure

of 10" W.C. Provision must also be made for a 1 8" N.P.T. plugged

tapping and be accessible for test gauge connection immediately

upstream of the gas supply controls to the appliance. The fireplace

gas connection and the main operating gas valve is located behind

the removable brass trim at the bottom of the unit and need only be

attached to the gas line with an approved fitting, as required by the

applicable installation codes.

Installation

Note: After gas line is connected, each appliance connection,

valve and valve train must be checked while under

normal operating pressure with either a liquid solution, or

leak detection device, to locate any source of leak. Tighten

any areas where bubbling appears or leak is detected until

bubbling stops completely or leak is no longer detected.

DO NOT use a flame of any kind to test for leaks.

2 1/2

asline access

6 x 2 1/2"

The appliance and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of that

system at test pressures in excess of 1 2 psig (3.5 kPa).

The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing

of the gas supply piping system at test pressures equal to or less than

1 2 psig (3.5 kPa).

Installing The Remote Switch

The E38-PV's gas valve, located behind the lower brass trim, may be

connected to a wall switch or a hand-held remote. The valve operates

on a 24V circuit. DO NOT connect the gas valve to an external

circuit.

Installation Of Electrical Supply

You must supply 120V (240W) unswitched electrical supply to the

Control Box mounted in the control compartment behind the trims at

the bottom of the appliance. (See Figure 9)

Installations in anada must be electrically grounded in accordance

with SA 22.1 Canadian Electrical Code Part 1 and or Local Codes.

Installations in the USA must be grounded in accordance with local

codes or, in the absence of local codes, with the National Electrical

Code, ANSI/NFPA 70-1987.

Figure 5. Gas line access.

Upper Casing of Fireplace

Strain Relief

Wall Switch

Limit Switch

Air Proving Switch

Fuse

L1 Bk

TDR

TDR Coil

Transformer

Strain Relief

115V 24V

as Control Connector

Motor

BX Conduit

Main Junction Box

Receptical

To 115V AC Supply

Legend

Denotes Line Voltage

Denotes Low Voltage

Denotes Wire Connector

Figure 6. Wiring schematic for the Po er Vent System.

Honeywell (Q3450)

Pilot Assembly

Pilot Electrical

Harness Connector

Honeywell as

Control (SV9501M)

as Control

Connector

Figure 7. Gas control valve, pilot assembly and electrical

connections .

Page 5Page 5

Page 5

E38-PV Gas Fireplace

Part No. XM0500

Installation

Installing Terminations with MSR Frames

1. Frame the termination opening to 12" x 12".

2. Fasten the termination to the studs using a minimum of 4 screws.

1. Frame the termination opening to 11" x 11".

2. Fasten the termination to the studs using a minimum of 4

screws.

Installing Terminations with MOSR Frames

1212

1. Frame the termination opening to 12" x 12".

2. Fasten the MOSR frame to the interior side of the studs using a

minimum of 4 screws.

3. Insert the termination into the MOSR frame as shown here, and

attach by screwing through the four pilot holes in the termination.

MSR

MTO-3

MTO-3F

Installing Terminations with Built-In Frames

MOSR

Vent Terminations

Selecting A Termination Location

Before installing the termination or venting, check to ensure the

planned termination location is acceptable. For a detailed illustration

of allowed termination locations, see Appendix B.

Installing Power Vent 'Reverse' Terminations

When terminating a vent run below a soffit or an overhang, use the

Drop Termination to increase the clearance between the termination

and the finish materials.

1. Frame the termination

opening to 8 1 2" wide.

2. Fasten the termination

to the interior side of

the studs using a

minimum of 4 screws.

Important: 12" minimum

clearance is required

between the outlet of the

terminal and finish materials

on thesoffit or overhang.

8 1/2

12" min.

Soffit or

overhang

PVDTK-47

Cautions:Cautions:

Cautions:

nDo not obstruct, or attempt to conceal, the vent termination.

These actions will affect the operation of the fireplace, and may

be hazardous.

nIn heavy snow areas, take extra care to prevent snow buildup

from obstructing the vent termination.

Page 6Page 6

Page 6

E38-PV Gas Fireplace

Part No. XM0500

Installation

Right or Left VRight or Left V

Right or Left Vent Exhaustent Exhaust

ent Exhaustent Exhaust

ent Exhaust

The fireplace may ventout the right or left hand side. To convert:

1. Lift off upper housing cover.

2. Disconnect flexible vent from the venter motor.

3. Remove the four(4) machine screws that hold the venter motor

secure and rotate the motor 180° . Replace & tighten the four(4)

machine screws to secure the motor in place.

4. Remove the four(4) sheet metal screws that hold the fan plate

secure. Remove the four(4) sheet metal screws that hold the vent

exhaust plate secure. Reverse the two plates and re-install all

screws. Ensure that the screws are tightened properly.

5. Re-connect the flexible vent, ensure that a goodconnection is

made.

6. Replace upper housing cover.

Upper housing cover

Flexible vent

Vent exhaust plate

4 x Machine screws

Venter motor

Figure 8. Right hand exhaust.

Figure 9. Left hand exhaust

Venter Motor 4 x Machine screws

Flexible vent

Upper housing cover

Vent Installation

Installation Requirements

nE38-PV fireplaces are certified for use with Montigo Power Vent

components and Standard Series (4" 7") venting components

n0" clearance to combustibles for vent pipes

nUse only certified Montigo vent components. (Use of other parts

will void the Montigo warranty, and may impede the operation of

the fireplace.)

nAll joints must be secured with a minimum of two screws per joint

and sealed with high temp silicone

nThe exhaust portion of avent termination must not be recessed in

walls or siding

nHorizontal runs with solid pipe must be supported by a minimum

of two supports per horizontal run. A minimum of one screw on

each side of support is also required

nFlex vent sections may be stretched up to twice their compressed

length (i.e. a 6' section may be stretched to 12')

Figure 10. Typical vent configurations.

7 1/2

Max. Vent length: 60 feet

Min. Vent length: 3 feet

7" flex vent requires

min. opening of 7 1/2" x 7 1/2"

Left or right exhaust

0" Clearance

to combustibles

for venting

Std. MTO

termination

Power vent drop

termination

Page 7Page 7

Page 7

E38-PV Gas Fireplace

Part No. XM0500

Installation

Installing Flex VInstalling Flex V

Installing Flex Ventingenting

entingenting

enting

1. IMPORTANT: All joints must be siliconed ith an approved high

temp silicone except for the termination. Apply silicone to all

joints and allo a 24 hour curing time before operating the

appliance.

2. Measure the distance between the termination and the fireplace to

determine the amount of flexible vent you will require.

3. Flexible vent sections are available in 12 foot (6' compressed)

lengths. Install the flexible vent from the fireplace to the

terimination. Flexible vent can be attached to one another using

vent connectors and may be cut to desired length. Please note:

there should be one joint for every 12 feet of pipe.

4. Spring spacers should be installed every three(3) feet. Slide the

spring spacers over the 4" inner flexible vent. (See Figure 11).

5. Support the flexible vent with plumber's strap (supplied by

installer). On horizontal runs, support the vent every three(3) feet

to prevent the vent from sagging.

6. Maximum 60 feet of vent allowed with 4 x 90° bends.

7. The flexible vent is tested for 0" clearance to combustibles.

Allowable number of 90° Bends per vent length:

Length # of 90 Bends

60 feet 4 x 90°

45 feet 4 x 90°

30 feet 5 x 90°

25 feet 5 x 90°

20 feet 6 x 90°

Example: 25 feet of flexible vent length would allow

the use of five(5) 90 degree elbows.

NOTES: All dimension lengths for vertical or horizontal runs are

measured from center of the vent pipe.

All vent components must be sealed with high temp.

silicone.

Installation Of Standard Series Direct Vent

omponents

The following venting components are available for the E38-PV:

A - Termination MTO-3 (3" length)

MTO-3F (3" length)

PVDTK-47

B - Stucco Kits MSR (stucco frame)

MOSR (stucco can)

BSR (brick can)

C - Solid section & elbow MIHR-6 (72" length)

MIHR-10 (120" length)

D - Flex sections MFL-1 (12" section)

MFL-18 (18" section)

MFL-2 (24" section)

MFL-3 (36" section)

MFL-4 (48" section)

E - Solid sections EXT-18 (18" f/f section)

MEXT-1 (12" m/f section)

MEXT-2 (24" m/f section)

MEXT-3 (36" m/f section)

MEXT-4 (48" m/f section)

MEXT-6 (72" m/f section)

F - Elbows

MEL-90M (m/m 90° elbow)

MEL-90F (f/f 90° elbow)

MEL-90FM (f/m 90° elbow)

EEL-45 (f/m 45° elbow)

4" Inner flexible vent

7" Outer flexible vent

Spring spacer every

three(3) feet

Figure 11. Spring spacers

Page 8Page 8

Page 8

E38-PV Gas Fireplace

Part No. XM0500

Installation

Removing and Installing

the Door

Removing the door surround:

The door surround is held in place by two metal clips at the top, and

one magnet on each side. To remove the surround, pull the bottom

outwards and lift upwards until the slots "A" are clear of tabs "B" in

the door. You may need to use a flat screwdriver to pull the door

surround outwards. (See figure 13a).

Removing the door:

To install remove the glass door simply attach remove the five (5)

machine screws, align tabs at the bottom of the door with the slots in

the bottom door rail (See figure 13b). Ensure that a good seal is

maintained when installing the door.

Figure 13a. Removing or installing the door surround.

lass door

and frame

Door surround

Tab 'B'

Slot 'A'

Magnet

Pull bottom of door

surround outwards

and upwards.

lass door

& frame

Figure 13b. Removing or installing the glass door.

Removing and Installing

the Insert

You may remove the insert to protect it from theft and damage

during construction.

1. Remove the two machine screws (1 left & 1 right) at the top of the

insert that attach the insert to the shell. See Figure12, Inset 1.

2. Remove the 4 machine screws that hold the venting plate to the

insert.

3. Remove the insert by tipping the top of the insert outward and

lifting the tabs past the slots in the bottom of the shell. See Inset

Store the screws and clamps in a safe place to ensure that they are

not lost.

To re-install the insert simply reverse the steps above.

Figure 12. E38-PV insert.

TabTab

Tab

INSET 2INSET 2

INSET 2 FrontFront

FrontFront

Front

SlotSlot

Slot

INSET 1INSET 1

INSET 1

MountingMounting

Mounting

BracketBracket

Bracket

Venting Plate

Page 9Page 9

Page 9

E38-PV Gas Fireplace

Part No. XM0500

Installation

Installing the Log Set

Installing the Logs:

The E38-PV is supplied with five (5) fibre logs. Logs 'A' and 'B' are

factory installed on the mounting slots. They should be positioned as

shown in figure 15a. Place logs "C","D" and "E" onto the mating

positions as shown below in figure 15b.

Figure 15b. Completed log installation. Logs 'D' and 'E' are placed in

their mating positions, and embers are in place.

Placing the Embers:

The E38-PV is supplied with a small bag of embers. Place the ember

material along the middle of the burner between the flame shaper and

log 'A'. Do not let the ember material fall behind the burner tube.

Embers

Log 'D' Log 'E'

Flame Shaper

Figure 15a. Log 'C' is positioned in its mating position ith the'y'

to ard the back of the fireplace. Logs 'A' and 'B' sho n in

factory-installed positions.

Log 'A'

Log 'C' Log 'B'

NOTES:

nIf logs are not placed properly, excessive sooting will result.

nThe surface of the logs will crack due to the heat from the

flames. This is a normal occurance.

Figure 14a. Wiring for optional air circulating fan kit.

L1-WH

L2-BLK

Quick Connect

plug to motor

NOTE: If any of the original wire supplied with the appliance is replaced, it

must be replaced with the same type, or its equivalent.

Figure 14b. Wiring schematic for optional fan kit.

115/1/60 Supply

L1 L2

Fan Wiring

Wiring for the optional Fan and Blower Kits

All 38 Series fireplaces may be equipped with optional fan or blower

kits for circulating heat into the living space.

Installations in anada which employ the fans must be electrically

grounded in accordance with SA 22.1 Canadian Electrical Code

Part 1 and or Local Codes.

Installations in the USA which employ the fans must be grounded in

accordance with local codes or, in the absence of local codes, with

the National Electrical Code, ANSI/NFPA 70-1987.

For more information see the Fan Kit Installation Guide included

with the fan kit.

Page 10Page 10

Page 10

E38-PV Gas Fireplace

Part No. XM0500

Installation

Finishing Around the Fireplace

Combustible mantels and mouldings may be safely installed over the

top and on the front of the fireplace provided that they do not project

beyond shaded area shown in Figure 16a. Side wall clearances are

3". Combustible surrounds may be installed with 3" clearance to the

side of the fireplace as shown in Figure 16b.

Fireplace Facing

When selecting the finish material for your fireplace, it is important to

remember the following: BRASS TRIMS MUST NOT BE

OBSTRU TED IN ANY WAY - to do so restricts the air supply for

the control compartments and heat exchanger it also prevents

access for servicing controls.

The face of the fireplace may be painted to match the room decor,

provided you use a heat-resistant paint. Decorative facing must not

extend past the fireplace opening at all, because it will interfere with

the access to retainers for removal of glass door.

Figure 16a. Combustible mantles and facings.

Mantels & Surrounds

NOTE: National Canadian Gas Association mantel test requirements

are for fire hazard prevention to combustible materials.

New technology, to meet consumer and government demands for the

wise use of energy, has prompted us to manufacture many models of

fireplaces which are hot, fuel and energy efficient.

Please be aware; temperatures over the mantel will rise above

normal room temperature and walls above fireplace may be hot to

touch.

We recommend careful consideration be given to the effects of

elevated mantel temperatures which may be in excess of product

design, for example: candles, plastic or pictures. This can cause

melting, deformation, discoloration or premature failure of T.V. and

radio components.

Painting:

Special care is recommended by the Master Painters and Decorators

Association, when painting the fireplace surrounds, to select and

apply a quality Alkyd sealer prior to the applying of latex paints. This

is to prevent leaching of water from evaporation and causing a

brownish staining effect to paint over coats.

Sheetrock/

Drywall

Header

45°

Figure 16b. Combustible surrounds.

Power Vent

Casing

Combustible Facing

Combustible construction

allowed in shaded area.

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