Monosem NG Plus 2 Manual de usuario

PNEUMATIC PLANTER

Operator’s Manual

Réf. LD2003

COMPAGNIE RIBOULEAU

16-Row 30" Pull type Planter

WING FOLD

Includes Instructions For :

OPERATION, ADJUSTMENT and MAINTENANCE

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Introduction 1

Specifications 2

Safety 3

Operation 5

Lubrication 27

Maintenance 30

Parts 37

High output turbofan 38

Hydraulic drive 40

Planting unit – NG plus 2 41

Metering box – NG plus 44

Microsem 46

Fertilizer 48

PVC pipe and hose assembly 50

Frameassembly 51

Hydraulic wing fold 53

Hitchassembly 54

Row marker assembly 56

Markersupport 58

Marker – hose – spindle – hub 59

Lift wheel assembly 60

Drive wheel assembly 61

Transmission assembly 64

Hex shaft coupler 66

Hydraulicassembly 67

Lift assist cylinder assembly 69

Wing fold cylinder assembly 70

Slave cylinder assembly 71

Master cylinder assembly 72

Marker cylinder assembly 73

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Introduction

2 precautions

for successful

planting :

1- Choose a reasonable working speed

adapted to the field conditions and desired

accuracy.

2- Check proper working of the seed

metering, seed placement, spacing and

density when starting up and from time to

time during planting.

… and don’t forget : accurate planting is

the key to a good stand !

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Specifications

TYPE - Pull Type - Center-Flex Hydraulic Front Fold, 16 Row

PLANTING UNIT TYPES - NG plus MONOSEM

- Pneumatic metering box

- Double disc opener

- Gauge wheels

- “V” closing wheels

STANDARD ROW SPACING - 16 Row Narrow - 30" Rows

TRANSPORT TIRES - Eight 7.50" x 20" , 6 ply Transport/Ground drive tires

- Adjustable height wheels for ridge planting

TYPE LIFT - Master/Slave hydraulics

16 Row master/slave rephasing with assist cylinders (8

cylinders)

ROW MARKERS - Heavy-duty conventional : Low profile three-fold

HYDRAULICS - Hydraulics for 16 Row dual SCV for independent operation

of lift and markers.

- Hydraulic sequence valve with flow controls for markers.

- Hydraulics for front fold 16 Row.

Dimensions/Weights

PLANTER SIZE 16 Row 30"

Transport Width 23' 2" (7100 mm)

Single Frame Length 24' 6" (7500 mm)

Single Frame Weight* 10489 lbs. (4760 Kg)

* The base machine weight includes planter frame, row markers, drive components, tires and

wheels, hydraulic cylinders and NG plus MONOSEM row unit with seed hopper and lid.

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Safety

Following Operation :

• Following operation, or when unhitching,

stop the tractor or towing vehicle, set the

brakes, disengage the PTO and all

power drives, shut off the engine and

remove the ignition keys.

• Store the planter in an area away from

human activity.

• Do not permit children to play on or

around the stored planter.

• The planter should be stored in a dry and

dust-free location with the hydraulic

cylinders closed.

• Engage all safety devices for storage.

• Wheel chocks may be needed to prevent

the parked planter from rolling.

Performing Maintenance :

• Good maintenance is your responsibility.

• Make repairs in an area with plenty of

ventilation. Never operate the engine of

the towing vehicle in a closed building.

The exhaust fumes may cause

asphyxiation.

• Before working on the planter, stop the

towing vehicle, set the brakes, disengage

the PTO and all power drives, shut off

the engine and remove the ignition keys.

• Be certain all moving parts have come to

a complete stop before attempting to

perform maintenance.

• Always use the proper tools or

equipment for the job at hand.

• Never use your hands to locate a

hydraulic leak. Use a small piece of

cardboard or wood. Hydraulic fluid

escaping under pressure can penetrate

the skin. If injured by escaping

hydraulic fluid, see a doctor at once.

Gangrene can result. Without

immediate medical treatment, serious

infection and reactions can occur.

• Replace all shields and guards after

servicing and before moving.

• After servicing, be sure all tools, parts

and service equipment are removed.

• If the planter has been altered in any way

from the original design, the

manufacturer does not accept any

liability for injury or warranty.

Tire Safety :

• Inflating or servicing tires can be

dangerous. Whenever possible, trained

personnel should be called to service

and / or mount tires.

• Do not attempt to mount a tire unless you

have the proper equipment and

experience to do the job.

• Failure to follow proper procedures when

mounting a tire on a wheel or rim can

produce an explosion which way result in

serious injury or death.

! !

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Safety

Before Operation :

• Carefully study and understand this

manual.

• Do not wear loose-fitting clothing which

may catch in moving parts.

• It is recommended that suitable

protective hearing and (eye protection)

sight protectors be worn.

• The operator may come in contact with

certain materials witch may require

specific safety equipment, relative to the

handling of such materials (examples :

extremely dusty, molds, fungus, bulk

fertilizers, insecticides, etc.)

• Assure that the planter tires are inflated

evenly.

• Give the planter a visual inspection for

any loose bolts, worn parts or cracked

welds, and make necessary repairs.

• Be sure that there are no tools lying on

or in the planter.

• Don’t hurry the learning process or take

the unit for granted. Ease into it and

become familiar with your new planter.

• Practice operation of your planter and its

attachments. Completely familiarize

yourself and other operators with its

operations before using.

• Do not allow anyone to stand between

the tongue or hitch and the towing

vehicle when backing up the planter.

During Operation :

• Beware of bystanders, particularly

children ! Always look around to make

sure that it is safe to start the engine of

the towing vehicle.

• No passengers allowed anywhere on, or

in the planter during operation.

• Keep hands and clothing clear of moving

parts.

• Do not clean, lubricate or adjust your

equipment while it is moving.

• When halting operation, even

periodically, set the tractor or towing

vehicle brakes, disengage the PTO, shut

of the engine and remove the ignition

key.

• Be especially observant of the operating

area and terrain – watch for holes, rocks

or other hidden hazards. Always inspect

the area prior the operation.

Do not operate near the edge of drop-

offs or banks.

Do not operate on steep slopes as

overturn may result.

Be extra careful when working on

inclines.

• As a precaution, always recheck the

hardware on equipment following every

100 hours of operation. Correct all

problems.

! !

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Operation

PLANTER PREPARATION

For the initial preparation of the planter,

lubricate the planter and row units as

outlined in the lubrication section of this

manual. Make sure all tires are properly

inflated, that all drive chains have the proper

tension, alignment and lubrication.

TRACTOR PREPARATION

Consult your dealer for information on the

minimum tractor horse power requirements

and tractor capability. Tractor requirements

will vary with planter options, tillage and

terrain.

One dual remote hydraulic outlet (SCV) is

required on models equipped with the

standard single valve hydraulic system. Two

dual remote hydraulic outlets (SCV) are

required on models equipped with the

optional dual valve hydraulic system.

PLANTER ATTACHMENT TO TRACTOR

Use the following six steps to attach your

planter to the tractor.

1. Adjust the tractor drawbar so it is 13

to 17 inches above the ground. Adjust the

drawbar so that the hitch pin holes is directly

below the center line of the PTO shaft. Make

sure the drawbar is in a stationary position.

2. Back the tractor to the planter and

connect them with a hitch pin. Make sure the

hitch pin is secured with a locking pin or

cotter pin.

3. Connect the PTO drive shaft to the

tractor. In addition to a standard 540 rpm

PTO, a 1000 rpm shaft is available.

CAUTION – Make sure that you

connect the proper end of the PTO to the

tractor. An arrow on the PTO indicates

the end of the constant velocity (double

clutch) that is attached to the tractor.

The following sticker is placed on your PTO

shaft for your safety...

DANGER – Rotating drive line

contact can cause death – keep away. Do

not operate without all driveline, tractor

and equipment shields in place ; without

drivelines securely attached at both ends,

and without driveline shields that turn

freely on driveline.

4. Connect the hydraulic hoses to tractor

ports in a sequence which is both familiar

and comfortable to the operator.

DANGER – Before applying

pressure to the hydraulic system, make

sure all connections are tight and hoses

and fittings have not been damaged.

Hydraulic fluid escaping under pressure

can have sufficient force to penetrate

skin, causing injury or infection.

CAUTION – Always wipe hose ends

to remove any dirt before connecting

couplers to tractor parts.

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Operation

5. Raise the jack stand and remount

horizontally on the storage bracket.

6. Lower the planter to the planting position

and check that the planter is level (front to

back and side to side). If the hitch height is

too high or too low, disconnect the planter

and adjust the hitch clevis in an up or down

position as necessary.

LEVELING THE PLANTER

For proper operation of the planter and row

units, it is important that the unit operate

level.

Unless the tractor drawbar is adjustable for

height, the fore and aft level adjustment must

be maintained by the position of the hitch

clevis. Holes in the hitch bracket allow the

clevis to be raised or lowered. When

installing clevis mounting bolt, tighten hex

nut to proper torque setting.

With the planter lowered to proper operating

depth, check to be sure the frame is level

fore and aft (front to back and side to side).

Recheck once the planter is in the field.

It is also important for the planter to operate

level laterally. Tire pressure must be

maintained at pressures specified.

TIRE PRESSURE

Tire pressure should be checked regularly

and maintained as follows :

Transport Ground Drive : 7.50" x 20" - 40 psi

(2,7 bars)

Contact Drive : 4.10" x 8"- 60 psi (4 bars)

DANGER Rim and tire servicing

can be dangerous. Explosive separation

of a tire and rim parts can cause serious

injury or death.

Do not attempt to mount a tire unless you

have the proper equipment and

experience to perform the job. This

should only be done by properly trained

and equipped to do the job.

Maintain the correct tire pressure. Do not

inflate the tires above the recommended

pressure.

When inflating tires, use a clip-on air

chuck and extension hose long enough

to allow you to stand to one side, and not

in front of or over the tire assembly. Use

a safety cage to enclose the tire and

assembly when inflating.

Inspect tires and wheels daily. Do not

operate with low pressure, cuts, bubbles,

damaged rims or missing lug bolts and

nuts.

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Operation

OPERATING SPEED

The operating speed needs to be selected

as a function of :

- The desired consistency in the row

- The ground conditions

- The density of the seed

A high speed is not conducive to accuracy,

especially in rough or rocky conditions which

causes the unit to bounce.

Likewise, a high seed density may cause the

disc to rotate fast, burdening the metering.

It should also be noted, and especially for

corn, the misshapen and angular seeds are

difficult to sow regularly, especially at high

working speeds.

A base speed of 3 ½ to 4 ½ mph (5/7 km/h)

assures good results for most seeds in the

majority of conditions. However when

planting corn at lighter population more than

6” (15 cm) between the seed, 5/6 mph (8/10

km/h) is quite possible.

For planting of high seed population such as

peanuts, edible beans, and kidney beans,

best results can be obtained by not going

faster than ¾ mph (4,5/6 km/h).

STANDARD RATE DRIVE

Seed planting rate charts are based on the

standard rate drive. The standard rate drive

uses a 30 tooth sprocket on each contact

drive tire.

IMPORTANT : After each sprocket

combination adjustment, make a field

check to be sure you planting at the

desired rate.

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Operation

CONTACT DRIVE WHEEL SPRING

ADJUSTMENT

There are two down pressure springs on

each contact drive wheel. The down

pressure is factory pre-set and should need

no further adjustment.

The spring tension is set leaving 2 ¼"

between the spring plug and the bolt head.

TIRE SCRAPER

Due to the clearance between the wheel

assembly and the transport tire when a

planter is equipped with the 20" transport

tire, a tire scrapper should always be used.

This will help prevent a build-up of dirt/mud

between the wheel arm assembly and the

tire. Adjust the scrapper so it does not

contact the tire.

RIDGE PLANTING

For ridge planting mount the 20" tires in the

lower rear holes in the ground drive wheel

arm to raise the bar height 3". Mount the

contact drive wheel arm and springs in the

lower set of mounting holes in the wheel

module mount and raise the hitch height to

maintain fore and aft levelness.

TRANSMISSION ADJUSTMENT

Planting population rate changes are made

at the end mounted transmission. The

planter is designed to allow simple, rapid

changes in sprockets to obtain the desired

planting population. By removing the lynch

pins on the hexagon shafts, sprockets can

be interchanged with those from the sprocket

storage rod bolted to the transmission.

Chain tension is controlled by a spring-

loaded dual sprocket idler. The idler

assembly is adjusted with a ratchet arm. This

arm has a release position to remove spring

tension for replacing sprockets. The amount

of spring tension on the chain can be

controlled by the ratchet arm.

The planting rate chart on the following

pages of this section will aid you in selecting

the correct sprocket combinations.

Tire scraper

For ridge planting

To raise bar height

Standard 20" tire

installation

Drive

Driven

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