Molex TM42 Manual de usuario

Molex Terminator

Use In TM42, TM40, Base Unit Adapter

Description • Operation • Maintenance

DOCNo638500090

ReleaseDate99/07/01

RevisionA

RevisionDate99/07/01

WARNING

NEVER USE THIS TERMINATOR IN A PRESS WITHOUT GUARDS OR SAFETY DEVICES THAT

ARE INTENDED TO PREVENT INJURY. THE TERMINATOR IS SUPPLIED WITHOUT

GUARDS. PLEASE USE GUARDS SUPPLIED WITH THE PRESS. RUNNING THE PRESS

WITHOUT GUARDS UNDER ANY CIRCUMSTANCES CAN CAUSE SERIOUS INJURY.

NEVER INSTALL, OPERATE ADJUST, OR SERVICE THIS TERMINATOR WITHOUT PROPER IN-

STRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUC-

TIONS IN THIS MANUAL AND THE TM42 PRESS, TM40 PRESS, OR 3BF WITH BASE

UNIT ADAPTER MANUALS.

NEVER INSTALL,REMOVEORSERVICETERMINATOR TOOLING WHILETHE FLYWHEEL ISIN

MOTION OR POWER CONNECTED TO THE PRESS.

NEVER INSTALL, REMOVE OR SERVICE THE TERMINATOR TOOLING WITHOUT MANUALLY

CYCLING THE PRESS TO VERIFY THAT THE CLUTCH CONTROL IS IN THE LOCKED PO-

SITION PAST TOP DEAD CENTER, BLOCK THE RAM IN THE UP POSITION IF A DEFEC-

TIVE CLUTCH IS SUSPECTED.

CAUTION THE PRESS SHOULD ALWAYS BE HAND CYCLED WITH THE TERMINATOR INSTALLED

PRIOR TO RUNNING PRODUCTION. THIS PROCEDURE WILL PREVENT DAMAGE OR

REDUCE TOOL WEAR.

WORK SAFELY AT ALL TIMES

FOR SERVICE

CONTACT YOUR LOCAL SALES OFFICE

APPLICATION TOOLING GROUP

1150 DIEHL ROAD,

NAPERVILLE, ILLINOIS 60563

PH: (630) 969-4550

FAX: (630) 505-0049

Molex Terminator

Table of Contents

Section

1. GeneralDescription

2. Installation-Setup-Operation

3. Maintenance

Appendix

A. TerminatorTypes&T2AssemblyDrawing

B. CrimpDefinitions

C. StatisticalProcessControl(Summary)

SECTION 1

General Description

Page

1.1 Description................................................................... 9

1.2 Features .................................................................... 9

1.3 TechnicalSpecifications.......................................................... 9

1.4 DeliveryCheck............................................................... 10

1.5 Tools .......................................................................10

1.6 Safety &Work Area Check . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .10

Molex Presses and Adapters

For “T” or “T2” Style Terminators

TM42 Press

■

ISOMetric.

■

Flexibleexternallight.

■

Resettablecounter.

■

1.5”Stroke.

TM40 Press

■

InternalLight.

■

Nonresettablecounter.

■

1.0”Stroke.

Base Unit Adapter

■

Allows3BFpresstorunTerminatorstyletooling.

General Description

1.1 Description

TheMolexTerminatorisaneasytousetoolfortheterminationofavarietyofMolexcrimpterminals.

Productionflexibilityisobtainedthroughtheuseofsimpleinterchangeabletooling. Thetoolingis

inexpensive,andunlikeamodularapplicator,allcrimpheightandterminalfeedadjustmentsarelocated

inthepress. TheterminatordiecanbeinstalledintheTM42,TM40pressesorBaseUnitadaptor,andis

ideallysuitedformid-volumebenchoperation.

TheMolexT2terminatoristhenewerversiontoolthatallowsfortrackadjustment. Itcontainstheidentical

perishabletoolingastheMolexFineAdjustapplicator. (Centercarrierexcluded)

1.2 Features

■

Flexibleandinexpensive.

■

Enhancedcrimpingproductivity.

■

Simpleinstallation.

■

Quickreleasepunches.

■

T2terminatorhasstandardizedtoolingwithMolexFineAdjustApplicator.

■

TrackAdjustmentcapabilitiesintheT2terminatorsforimprovedcontrolofthebellmouthsizeandcutoff

tablength.

1.3 Technical Specifications

Dimensions

Width- 127.0mm(5.0”)

Depth- 44.0mm(1.8”)

Height- 25.0mm(1”)

Weight- 1.4kg(3.0lbs)

1.4 Delivery Check

Qty

Terminator 1

Samplecrimpedterminals 5

Manual 1

Setup&SpecificationDocuments 1

1.5 Tools

Thefollowingtoolsarerecommendedforsetupandadjustmentsoftheterminatortool.

1. MetricAllenSet

2. EnglishAllenSet(forolderterminatortools)

3. LargeandSmallScrewdriver

4. CresentWrench

5. Pliers(needlenose)

6. CrimpMicrometer

7. EyeLoop(10x)

8. WireStripper/Cutter

1.6 Safety & Work Area Check

Checkthatthecrimpingpositionisergonomicforthe

operator’ssize. Abenchheightof762to813mm(30

to32inches)willprovideoperatorcomfort,andallow

bothfeettoreston the ground. The foot pedal should

bepositionedforeaseofreach.

Checkthatthepresspositionislocatedparalleledand

approximately150mm(6inches)fromtheedgeofthe

table. Achairorstool,withadjustableheightand

backrestshouldbeprovidedformaximumcomfortand

backsupporttotheoperator. Adjustpresslighttogive

appropriatevisibilitytotheworkarea.

Checkthattheoperatorsandobserversarewearing

approvedsafetygoggleswhenthepressisinoperation

and/orservice.

SECTION 2

Setup And Operation

Page

2.1 TerminatorDieInstallationandRemoval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 13

2.2 LoadingtheTerminalStrip ....................................................... 15

2.3 ManuallyCyclingthePress.................................................. . . . . . 17

2.4 PunchandAnvilAlignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.5 FeedFingerLocation ........................................................... 21

2.6 ForwardandBackFeedAdjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 23

2.7 ConductorCrimpAdjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.8 InsulationCrimpAdjustment...................................................... 27

2.9 FinalCheckandOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ram

10-32x3/8 Lg. B.H.C.S. Punch Release Pin

ConductorPunch

InsulationPunch

T2TerminatorBase

M6x20 Lg. S.H.C.S.

RightLocatingPlate

LeftLocatingPlate

Bolster

FrontStriker

TERMINATOR INSTALLATION

Fig. 1

Terminator Die Installation & Removal

CAUTION

AlwayspowerdownthepresswheninstallingorremovingMolextoolingbypressingtheemergencystopbuttonlocatedon

thefrontpanel.

STEPS

(Ref.Fig.1)

1. RemovePressguard. (Ref.PressorBaseUnitmanual.)

2. ConfirmthattheTerminatoriscorrectforthespecifiedproduct. (Ref.Specificationsheetssuppliedwiththe

Terminator.)

3. Makesureallthetoolingfromaprevioussetupisremoved. (SeeStep11.)

4. Loadalltoptoolingfirst,startingwiththerearstriker. (SeeFig.16.)

5. Pullonpunchreleasepintoinstallpunchesintothepunchcavity.

6. Finishwithfrontstriker(ifspecified). Confirmthatallcomponentsfollowassemblydrawingsequence.

7. CleanbolsterplateofscraporchipsthatmayinterferewiththeTerminatorbaseinstallation.

8. Remove6mmS.H.C.S(TM42)andlifttherightlocatingplatefromthebolster.

9. PlacetheTerminatorbaseonthebolsterplateandslidetotheleft. Theslotinthebasewilllocateonthe

leftguideblock

10. Replacetherightlocatingplateandtighten6mmscrew.

11. ToremovetheTerminatorreversetheabovesteps.

Otros manuales para TM42

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Herramientas eléctricas de molex

molex

molex AT-200 Manual

molex

molex 11-31-6356 Manual de usuario

molex

molex 63819-3200 Manual de usuario

molex

molex 43375 Manual de usuario

molex

molex 63823-3900 Manual de usuario

molex

molex TM-3000 Manual de usuario

molex

molex 63816-1700 Manual de usuario

molex

molex TM42 Manual de usuario

molex

molex TM2000 Manual de usuario

molex

molex 63600-0478 Manual de usuario

molex

molex TM2000 Manual de usuario

molex

molex TM-3000 Manual de usuario

molex

molex TM-3000 Manual de usuario

molex

molex 63811-0300 Manual de usuario

molex

molex 63811-7500 Manual de usuario

molex

molex 63823-5700 Manual de usuario

molex

molex 57131-6000 Manual de usuario

molex

molex RAST 5.0 Arbor Press Terminator Manual de usuario

molex

molex 63816-0100 Manual

molex

molex RHT 2251 Manual de usuario

molex

molex 63801-8550 Manual de usuario

molex

molex 207129 Series Manual de usuario

molex

molex 69020-1908 Manual de usuario

molex

molex 63823-5600 Manual de usuario

Manuales populares de Herramientas eléctricas de otras marcas

AEG

AEG OMNI-JS Manual de usuario

SIP

SIP 01533 Manual de usuario

Ribimex

Ribimex PRS499 Manual de usuario

3M Fiber Optic Connector Crimp Tool Manual de usuario

Ryobi

Ryobi P524 Manual de usuario

ROJEK

ROJEK FSN 300A Manual de usuario

Kemper

Kemper 1740PRO Manual de usuario

WABCO

WABCO OptiTire Manual de usuario

EINHELL

EINHELL TE-MS 18/210 Li Manual de usuario

Orgapack

Orgapack OR-T 85 Guía rápida

TOUGHCUT

TOUGHCUT Diamond 400 Manual de usuario

Yaros

Yaros PB-3603 Manual de usuario

Fein

Fein BSS 2.0 E Guía de configuración

Baileigh Industrial

Baileigh Industrial SS-2725 Manual de usuario

Milwaukee

Milwaukee 2674-20 Manual de usuario

Fein

Fein BLs 1.6 Manual de usuario

Princess

Princess Electric Multi Sharpener Manual de usuario

FOREDOM

FOREDOM K.1050 Manual