MK Diamond Products MK-101 Manual de usuario

MK-101

CAUTION:

Read all safety and

operating instructions

before using this

equipment

TILE SAW

OWNER’S MANUAL &

OPERATING INSTRUCTIONS

Enter the Serial Number of your new saw in the

space below. The Serial Number is located on the

left side of the blade guard.

NOTE:

For your (1) one year warranty to be effective,

complete the warranty card (including the Serial

Number and mail it in as soon as possible.

SERIAL NUMBER:

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 15

SETUP, ADJUSTMENT and OPERATION

SETUP:

1. Pre-start Inspection:

Prior to beginning work, a pre-start inspection of the saw should be performed.

2. Connecting the Water Pump:

1. To prevent the possibility electrical shock, the MK-101 MUST be de-energized when connecting

the Water Pump.

2. To prevent the possibility of electrical shock, use only MK Diamond qualified replacement parts

NOTE: To prevent pump damage, the Water Pump must be disconnected if cutting with a Dry Blade.

(A)

Ensure the ON/OFF Switch

is in the OFF position

(B)

Verify the Movable Cutting Table

moves freely

(C)

Inspect the Diamond Blade for

damage – verify the blade is

correct for the material being cut

(D)

Inspect the Pump Assembly

for damage – ensure the cord

is free of cracks or cuts

(E)

Inspect the MK-101

for damage – ensure the cord

is free of cracks or cuts

Inspect for cracks,

de-bonding, etc.

Verify ease of movement

(See Maintenance section

if problems exist)

Inspect for

damage

Inspect for

damage

Inspect for

cracks or cuts

Off

Position

(A)

Connect the Cooling Transfer

Tube to the inlet connection

of the Blade Guard

(B)

Connect the Water Pump power

cord to the connection found on

the back of the motor

Press on

Cooling

Transfer

Tube

Inlet

connection

Pump

Connection

ON/OFF

Switch

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 16

SETUP, ADJUSTMENT and OPERATION

3. Water Pump Setup for Operation:

The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.

NOTE: If using a dry blade for operation, DO NOT connect the water pump.

I. External Water Source:

This is the preferred method of cooling.

II. Re-circulation:

NOTE: When using the re-circulation method, the water should be changed often for longer pump life.

(A)

Remove the Drain plug

(B)

Place the Water Pump

In an external container

(C)

Fill the external container until

water completely covers the

Water Pump suction

(D)

Place an external catch

basin below the Water

Basin drain hole

(A)

Ensure the Drain Plug is

Installed in the Water Basin

(B)

Place the Water Pump in the

back of the Water Basin

(C)

Fill the Water Basin until water

completely covers the

Water Pump suction

Cover Pump

Suction

Drain Plug Water Pump

In container

External

Container

Catch

Basin

Drain Plug

Installed

Water

Pump

Cover Pump

Suction

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 17

SETUP, ADJUSTMENT and OPERATION

4 MK-101 Setup for Operation:

1. Before powering or starting, check for damage that could prevent this equipment from proper

operation or performing it’s intended function. Check for binding and alignment of moving parts.

Check for damaged, broken, or missing parts.

2. Verify the On/Off switch is in the OFF position.

3. Before connecting the MK-101 to a power supply, be sure the voltage, cycle and phase of the

job site power source meet the requirements of TABLE 3

VOLTAGE: 115v

CYCLE: 60hz

PHASE: 1-phase

TABLE 3

4. If using an extension power cord, made sure, the length and wire gauge correspond to the

requirements listed in TABLE 1 on page 9. An extension power cord that is too small in wire

gauge (diameter), or too long in length, will cause the motor to overheat and could cause

premature failure.

5. Use an approved Ground Fault Circuit Interrupter (GFCI)

6. Do not cover the motor vents as this could lead to motor overheating.

NOTE: In order to avoid breaker tripping, a 20-amp circuit breaker should be used.

Portable Generator:

If using a portable generator, ensure the generator meets the following minimum requirements:

5 KW 120/240 volts 41.7/20.8 amps Single Phase

5. Set Cutting Depth:

When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held.

* A GFCI wall socket is the preferred protective device.

Off

Position

ON/OFF

Switch

(A)

Ensure the ON/OFF Switch

is in the OFF position

(B)

Plug MK-101 into the GFCI

(C)

Plug the GFCI into the

Power source *

(A)

Loosen Cutting Head

Adjusting Knob

(B)

Set cutting depth approximately

1/4 to 1/2 inch below the surface

of the Movable Cutting Table

(C)

Ensure the Adjusting Knob

is tight

GFCI

GFCI Plugged

Into Power

Source

Turn Counter-

clockwise to loosen Adjust Cutting

Head to Cut Depth

of A

rox ¼” to ½”

Turn Clockwise

to tighten

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 18

SETUP, ADJUSTMENT and OPERATION

ADJUSTMENT and OPERATION:

1. Cutting Straight Edges:

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was

designed.

Off

Position

ON/OFF

Switch

(A)

Loosen the Adjustable Cutting

Guide retaining thumbscrew

(B)

Position the Adjustable Cutting

Guide to desired cut length

indicated inside the diamond

(C)

Tighten the retaining

thumbscrew

(D)

Place the tile against the

Ruler/Stop and Cutting Guide

(E)

Turn the motor ON

(F)

Verify proper cooling flow on

both sides of the blade (See

Maintenance Section to

increase/decrease flow)

(G)

Perform the cut

(H)

Turn the motor OFF when

work is complete

Turn Counter-

clockwise to loosen

Desired Cut length

indicated here

Turn Clockwise

to tighten

Adjustable

Cutting Guide

Ruler/Stop

Position

ON/OFF

Switch

Cooling Flow

Points

Hold Work

in Position

Direction

of Cut

MK-101 Revision 4/01, Effective Date April 29, 2001 Page 19

SETUP, ADJUSTMENT and OPERATION

2. Diagonal Cutting:

NOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134557-MK) should be used.

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

NOTE: If Cutting the tile in two equal halves, align the tile in the V-notch of the Movable Cutting Table

Ruler/Stop.

Cooling Flow

Points

Position

ON/OFF

Switch

Off

Position

ON/OFF

Switch

(A)

Remove the Adjustable Cutting

Guide

Turn counter-

clockwise to loosen

Ruler/Stop

Adjustable

Cutting Guide

(E)

Turn the motor ON

(F)

Verify proper cooling flow on

both sides of the blade (See

Maintenance Section to

increase/decrease flow)

(H)

Turn the motor OFF when

work is complete

(B)

Place the Dual 45º Flat Angle

Guide on the Ruler/Stop

(C)

Position the Dual 45º Flat Angle

Guide and tighten the

retaining thumbscrew

(D)

Position the tile against the Dual

45º Flat Angle Guide and the

Ruler/Stop

(G)

Perform the cut

Ruler/Stop

Turn counter-

clockwise to loosen

Align Guide

to Ruler/Sto

Turn Clockwise

to tighten

45º Flat

Angle Guide

Ruler/Sto

Hold Work

in Position

Direction

of Cut

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