Mitsubishi TNW4EA Series Manual de usuario

TNW4EA

TNW5EA

TNW6EA

TNW7EA

TSJ012A150A

YEAR:2016

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ i

TNW5EA

Drive method and functions

Model name

25: Sub-engine drive exclusive for refrigeration unit,

and motor drive

Freezing and heating (no electric heater)

5 : Sub-engine drive exclusive for refrigeration unit,

and motor drive

Freezing and heating (with electric heater)

• How to read the type

Thank you for your purchase of the Mitsubishi

Transport Refrigeration Unit.

Please read this operation manual carefully in order to

ensure that the refrigeration unit is used in a safe and proper

manner. This manual explains the operation procedures and

includes a brief troubleshooting section.

This product contains fluorinated greenhouse gases.

• Refrigerant :R404A (GWP(Global Warming Potential)=3922)

Refer to a label on unit about weight of fluorinated greenhouse

gases and CO2equivalent. (Refer to page 6.)

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ ii

Items to Observe

Parts

Operation

Troubleshooting

Each Switch Operation

Mode Display

Inspection

Specifications

Contents

nit,

Thank you for your purchase of the Mitsubishi

Transport Refrigeration Unit.

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ iii

1. Items to Observe (Safety Precautions)

• The meanings of the "signs" used in this manual are as follows.

WARNING

CAUTION

Precautions for installation

Please read this section "Items to Observe (Safety Precautions)" before using, to ensure that the

unit is used correctly.

The precautions given here describe important information related safety, and must always be observed.

• The signs and meanings are as follow.

Never perform.

Always ground.

Never touch.

Things you should know.

ADVICE

If mishandled, may result to serious injuries or fatalities.

If mishandled, serious results could occur depending on

the situation.

Always carry out according to the

instructions.

Always disconnect power supply

plug from socket.

Repairs and disassembly must be

done by qualified personnel.

• Store the operation manual in a place that is easy to access for future reference after reading it.

• If the ownership of the product is transferred, or if the product is lent out, always hand this oper-

ation manual to the new user so that the safe and correct usage methods can be understood.

DANGER

Indicates high and imminent potentially dangerous

situation, which if mis-handle, will result in death, injury, or

serious accident such as damage of the refrigeration unit.

WARNING

Always ground

Incomplete grounding could lead to electric shocks.

Insufficient electric circuit capacity or incorrect work could lead to electric shocks or fires.

Always use a dedicated circuit and leakage breaker for the electric

work.

DANGER

Cracking occurs in design panel, which cause a risk of falling down of panel while

the vehicle is running.

Do not paint on resinic design panel. (This will make refrigeration

unit out of warranty.)

It may cause a serious accident if customer modify the refrigeration unit or

change the specification by himself/herself.

Do not modify or perform specification change for refrigeration and

vehicle. (This will make refrigeration unit out of warranty.)

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Gasoline

Kerosene

Items to Observe

Precautions for usage

WARNING

Always stop operation in an

abnormal state.

Continuing operation in an abnormal state

could lead to electric shocks or fires, etc.

Do not place volatile or flammable

matters in the room.

Failure to observe this could lead to

explosions or fires.

Do not wash the unit with a high-

pressure washer or steam washer.

Washing with high-pressure fluids could cause

the condenser fins to damage. Washing with

steam could cause the internal pressure to

rise abnormally and lead to ruptures.

Do not insert fingers, rod, etc., in

the air intake or outlet ports.

Since the fan is rotating at a high speed

inside, it could lead to injuries or troubles.

Do not directly splash water on

the electric parts, or wash them

with water.

It could lead to short circuits or electric

shocks.

Never touch the electric parts such as

the power supply plug with wet hands.

Never operate the switches with wet

hands.

Failure to observe this could lead to electric shocks.

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ 2

Items to Observe

Do not modify, apply undue force by,

for example, bending forcibly, pulling

hard, twisting, etc., place under a

cargo or pinch the power cord.

It could damage the power cord and

result in fires or electric shocks.

Confirm that there is no dust on

the power supply plug, and that

the plug is not loose before

connecting it securely.

Adherence of dust or incomplete connection

could lead to electric shocks or fires.

Always hold the power supply

plug when disconnecting the

power supply cord.

Pulling on the cord could cause some wires

to break and lead to overheat or fires.

Do not move the vehicle while the

commercial power supply is

connected.

Moving the vehicle while the power supply

is connected could lead to damage of the

devices, electric shocks or fires, etc.

Protect the power supply socket

with the cover when it is not

used. If the cover is damaged,

repair it immediately.

Failure to use the cover or use of damaged

cover could lead to electric shocks or fires.

WARNING

• Use 4-core cabtyre cables (con-

ductor cross section with 5mm2or

more) for power cable. Do not con-

nect it to extension code.

• Use MENNEKES Part no.6 (400V

32A) for power supply plug.

Use of a power supply cord other than a

dedicated cord and plug, a relay or

extension cord could lead to electric

shocks, overheat or fires.

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ 3

Verify that the digital display

area is blank, or that only the

time is displayed.

Items to Observe

Use the transportation device as

intended.

Use of this device for other purposes could

deteriorate the quality of cargo or other troubles.

Do not start and stop operation by connecting

and disconnecting the power supply breaker or

power supply plug.

Failure to observe this could lead to faults

in the electrical circuit or to electric shocks.

Periodically confirm the operation of the

leakage breaker.

Use of the leakage breaker in a fault state

could impair operation in the event of a current

leakage or could lead to electric shocks.

Always press the [RUN/STOP] switch and disconnect

the power supply plug before starting cleaning,

maintenance or inspection. (Turn OFF the power

supply circuit.)

Failure to observe this could lead to

electric shocks or injuries from the fan.

CAUTION

WARNING

Do not use the cabin controller when driving the vehicle.

It could cause trouble.

Do not leave combustible objects around the exaust pipe.

These could catch fire.

It could cause injury or trouble.

Do not use the refrigeration unit in explosive atmosphere.

It could cause explosion, fire, or other accident.

It is prohibited standing on, hanging down from, holding on or

stepping on the refrigeration unit, or other similar acts.

Do not touch the high-temperature sections such as the exhaust pipe

or high pressure pipes during operation of the refrigeration unit.

Doing so could cause burns.

Do not discharge a refrigerant in the atmosphere.

It could cause environmental disruption.

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Items to Observe

Precautions for inspections

Persons other than repair technicians or

qualified personnel must never disassemble

or repair the unit.

Incorrect disassembly or repairs could lead to injuries from

abnormal operations or to electric shocks or fires, etc.

Use the rated fuse.

Use of an incorrectly rated fuse (wire or copper

wire) could lead to fires or electric shocks, etc.

WARNING

If a fault occurs, stop the refrigeration unit, contact your nearest dealer, and maintain the

load temperature.

When a fault occurs

Never make modifications.

Making modifications could lead to ruptures, electric shocks, fires or injuries, etc.

Put on protective eyeglasses and groves when handling the refrigerant.

It could lead to injuries.

Do not run the motor at an incorrect voltage.

Doing so could lead to faults in the refrigeration unit or to fires.

Do not touch the rotary section (each pulley, drive belt,

condenser fan sub-engine cooling fan) in the condensing unit.

Doing so could lead to faults in the refrigeration unit.

Do not use brands of refrigerant, refrigerating machine oil, sub-engine

oil, sub-engine fuel, coolant (antifreeze) other than those designated.

Direct contact with the refrigerant could freeze the skin. If it enters in the

eye, it could lead to loss eyesight.

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2 Parts

Layout of main components

(1) Refrigeration unit

Refrigeration unit

Cabin controller Concent assy

Condensing unit

Evaporator unit

CONT. RUN/AUTO

changeover switch

Main switch

Inside of view “A”

Label (F-Gas)

TSJ012A150A英トンボ 16.8.31 10:23 AM ページ 6

ON OFF

HIGH LOW

Parts

(2) Inner details of refrigeration unit

(3) Cabin controller

RUN/STOP

switch

Digital display

area

UP switch

SET switch

MODE switch

DOWN

switch

DEFROST

switch

WHISPER switch

Monitor display

Evaporator coil

Evaporator fan (Two fans are used on TNW4EA.)

Heat exchanger

(Excluding TNW4EA)

Accumulator

Sight glass

Suction pressure

regulator valve (SPR)

Dryer

Control box

Receiver

Alternator

Motor

Side cover,

sub-engine side

Condenser fan

Condenser coil

Sub-engine

Compressor

Muffler

Condensing unit

Evaporator unit

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