Mitsubishi Q64AD Manual de usuario

Analog-Digital Converter Module User's Manual

Analog-Digital Converter

Module

Analog-Digital Converter

Module

User's Manual User's Manual

Mitsubishi Programmable

Logic Controller

Specifications subject to change without notice.

HEAD OFFICE : MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX : J24532 CABLE MELCO TOKYO

NAGOYA WORKS : 1-14 , YADA-MINAMI 5 , HIGASHI-KU, NAGOYA , JAPAN

MODEL

CODE

Q-A/D-U-S-E

13JR03

SH(NA)-080055-C(0106)MEE

Q64AD

Q68ADV

Q68ADI

GX Configurator-AD

(SW0D5C-QADU-E)

When exported from Japan, this manual does not require application to the

Ministry of Economy, Trade and Industry for service transaction permission.

A - 1 A - 1

•SAFETY PRECAUTIONS •

(Always read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual

carefully and pay full attention to safety to handle the product correctly.

The instructions given in this manual are concerned with this product. For the safety instructions of the

PLC system, please read the user's manual for the CPU module to use.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

!DANGER

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

Note that the !CAUTION level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please store this manual in a safe place and make it accessible when required. Always forward it to the

end user.

[DESIGN PRECAUTION]

!DANGER

•Do not write data into the "system area" of the buffer memory of intelligent function modules.

Also, do not use any "prohibited to use" signals as an output signal to an intelligent function

module from the PLC CPU.

Writing data into the "system area" or outputting a signal for "prohibited to use" may cause a

PLC system malfunction.

!CAUTION

•Do not bunch the control wires or communication cables with the main circuit or power wires, or

install them close to each other.

They should be installed 100mm(3.9inch) or more from each other.

Not doing so could result in noise that may cause malfunction.

A - 2 A - 2

[INSTALLATION PRECAUTIONS]

!CAUTION

•Use the PLC in an environment that meets the general specifications contained in the user's

manual of the CPU module to use.

Using this PLC in an environment outside the range of the general specifications may cause

electric shock, fire, malfunction, and damage to or deterioration of the product.

•When installing the module, securely insert the module fixing tabs into the mounting holes of the

base unit while pressing the installation lever located at the bottom of the module downward.

Improper installation may result in malfunction, breakdown or the module coming loose and

dropping.

Securely fix the module with screws if it is subject to vibration during use.

•Tighten the screws within the range of specified torque.

If the screws are loose, it may cause the module to fallout, short circuits, or malfunction.

If the screws are tightened too much, it may cause damage to the screw and/or the module,

resulting in fallout, short circuits or malfunction.

•Switch all phases of the external power supply off when mounting or removing the module.

Not doing so may cause damage to the module.

The system that uses the QnPHCPU allows you to change a module online. Note that there are

restrictions on the modules that can be changed online and each module has a predetermined

changing procedure. For details, refer to the chapter of online module change in this manual.

•Do not directly touch the conductive area or electronic components of the module.

Doing so may cause malfunction or failure in the module.

[WIRING PRECAUTIONS]

!CAUTION

•Always ground the FG terminal for the PLC.

There is a risk of electric shock or malfunction.

•When turning on the power and operating the module after wiring is completed, always attach

the terminal cover that comes with the product.

There is a risk of electric shock if the terminal cover is not attached.

•Tighten the terminal screws within the range of specified torque.

If the terminal screws are loose, it may result in short circuits or malfunction.

If the terminal screws are tightened too much, it may cause damage to the screw and/or the

module, resulting in short circuits or malfunction.

•Be careful not to let foreign matter such as sawdust or wire chips get inside the module.

They may cause fires, failure or malfunction.

•The top surface of the module is covered with protective film to prevent foreign objects such as

cable offcuts from entering the module when wiring.

Do not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide adequate ventilation.

A - 3 A - 3

[STARTING AND MAINTENANCE PRECAUTIONS]

!CAUTION

•Do not disassemble or modify the modules.

Doing so could cause failure, malfunction injury or fire.

•Switch all phases of the external power supply off when mounting or removing the module.

Not doing so may cause failure or malfunction of the module.

The system that uses the QnPHCPU allows you to change a module online. Note that there are

restrictions on the modules that can be changed online and each module has a predetermined

changing procedure. For details, refer to the chapter of online module change in this manual.

•Do not touch the connector while the power is on.

Doing so may cause malfunction.

•Switch all phases of the external power supply off when cleaning or retightening the terminal

screws and module installation screws.

Not doing so may cause failure or malfunction of the module.

If the screws are loose, it may cause the module to fallout, short circuits, or malfunction.

If the screws are tightened too much, it may cause damages to the screws and/or the module,

resulting in the module falling out, short circuits or malfunction.

•Always make sure to touch the grounded metal to discharge the electricity charged in the body,

etc., before touching the module.

Failure to do so may cause a failure or malfunctions of the module.

[DISPOSAL PRECAUTIONS]

!CAUTION

•When disposing of this product, treat it as industrial waste.

A - 4 A - 4

REVISIONS The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 1999 SH (NA)-080055-A First printing

Oct., 2000 SH (NA)-080055-B Add the contents of the function version B.

Correction

About the Generic Terms and Abbreviations, Section 2.1, Section 3.1.3,

3.4.1, Section 4.3, 4.4.2, Section 5.2.1, 5.2.2, 5.3.3, 5.6.1

Partial addition

Section 1.1, Section 3.1.1, 3.1.2, 3.2, 3.3.1, 3.3.2, Section 4.5, Section

7.2.3, 7.2.4

Addition

Section 1.2, Section 2.2, Appendix 1, 1.1, 1.2, 1.3

Jun., 2001 SH (NA)-080055-C Standardize the name from software package (GPP function) to Product

name (GX Developer).

Standardize the name from utility package (QADU) to Product name (GX

Configurator-AD).

Correction

Conformation to the EMC Directive and Low Voltage Instruction, About

the Generic Terms and Abbreviations, Product Structure, Section 2.1,

2.2, Section 4.6, Section 5.2, 5.2.1, 5.2.2, 5.3.3, Appendix 1.2

Feb., 2002 SH (NA)-080055-D Add the contents of the function version C.

Correction

Section 2.2, Section 3.4.1, Section 4.2, 4.4.1, 4.4.2, Section 5.3.3

Partial addition

SAFETY PRECAUTIONS, , About the Generic Terms and Abbreviations,

Product Structure, Section 1.2, Section 2.1, Section 3.1.1, 3. 2, Section

4.3, 4.6, Section 5.2.1, 5.2.2, Section 8.1, 8.2.1, Appendix 1.1, 1.2, 1.3,

Addition

Section 3.4.2, 3.4.3, 3.4.13, 3.4.14, 3.4.15, Chapter 7, Appendix 2, 2.1,

2.2, 2.3

Renumbering

Section 3.4.2 to Section 3.4.10 Section 3.4.4 to Section 3.4.12,

Chapter 7 Chapter 8, Appendix 2 Appendix 3

May, 2002 SH (NA)-080055-E Correction

Section 3.4.1, 3.4.2, 3.4.3, 3.4.14, 3.4.15,.Section 4.2, 4.5, 4.6,

Section 7.2, 7.3.1, 7.3.2,7.3.4, 7.3.6, 7.4, 7.5, Appendix 1.1, 2.2, 2.3

Partial addition

Section 3.3.2, Section 8.2.3

A - 5 A - 5

Print Date Manual Number Revision

Feb., 2003 SH (NA)-080055-F Correction

SAFETY PRECAUTIONS, Section 1.2, Section 2.1, Section 3.4.1 to

3.4.3, 3.4.15, Section 4.5, Section 5.1, 5.2.1, 5.2.2, 5.3.2, 5.6.1 to 5.6.3,

Section 7.3.1, 7.3.3 to 7.3.6, Appendix 1.1, Appendix 1.2, Appendix 2.2,

Appendix 2.3

Addition

Section 5.6.4, 5.6.5

May, 2003 SH (NA)-080055-G Correction

Section 2.2, Section 3.4.1, 3.4.2, 3.4.3, 3.4.14, 3.4.15, Section 4.5, 4.6,

Section 5.3.1

Japanese Manual Version SH-080028-I

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent

licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property

rights which may occur as a result of using the contents noted in this manual.

1999 MITSUBISHI ELECTRIC CORPORATION

A - 6 A - 6

INTRODUCTION

Thank you for purchasing the MELSEC-Q series PLC.

Before using the equipment, please read this manual carefully to develop full familiarity with the functions

and performance of the Q series PLC you have purchased, so as to ensure correct use.

Please forward a copy of this manual to the end user.

CONTENTS

SAFETY PRECAUTIONS..............................................................................................................................A- 1

REVISIONS....................................................................................................................................................A- 4

Conformation to the EMC Directive and Low Voltage Instruction ................................................................A- 9

About the Generic Terms and Abbreviations................................................................................................A- 9

Product Structure ...........................................................................................................................................A-10

1 OVERVIEW 1- 1 to 1- 2

1.1 Features ..................................................................................................................................................1- 1

1.2 Functions Added to Function Version B and Later................................................................................1- 2

2 SYSTEM CONFIGURATION 2- 1 to 2- 4

2.1 Applicable Systems.................................................................................................................................2- 1

2.2 How to Check the Function Version and Software Version...................................................................2- 3

3 SPECIFICATIONS 3- 1 to 3-26

3.1 Performance Specifications....................................................................................................................3- 1

3.1.1 Performance specifications list........................................................................................................3- 1

3.1.2 I/O conversion characteristic............................................................................................................3- 2

3.1.3 Accuracy...........................................................................................................................................3- 9

3.2 Function List............................................................................................................................................3-10

3.2.1 A/D conversion methods..................................................................................................................3-10

3.2.2 Maximum and minimum values hold function.................................................................................3-12

3.3 I/O Signals for the PLC CPU ..................................................................................................................3-12

3.3.1 List of I/O signals..............................................................................................................................3-12

3.3.2 Details of I/O signals ........................................................................................................................3-13

3.4 Buffer Memory.........................................................................................................................................3-17

3.4.1 Buffer memory assignment (Q64AD)..............................................................................................3-17

3.4.2 Buffer memory assignment (Q68ADV)............................................................................................3-18

3.4.3 Buffer memory assignment (Q68ADI).............................................................................................3-19

3.4.4 A/D conversion enable/disable setting (buffer memory address 0: Un\G0)...................................3-20

3.4.5 CH average time/average number of times

(buffer memory addresses 1 to 8: Un\G1 to Un\G8).......................................................................3-20

3.4.6 Averaging processing setting (buffer memory address 9: Un\G9).................................................3-21

3.4.7 A/D conversion completed flag (buffer memory address 10: Un\G10) ..........................................3-22

3.4.8 Digital output values (buffer memory addresses 11 to 18: Un\G11 to Un\G18)............................3-22

3.4.9 Write data error codes (buffer memory address 19: Un\G19)........................................................3-23

3.4.10 Setting ranges (buffer memory addresses 20, 21: Un\G20, Un\G21)..........................................3-23

3.4.11 Offset/gain setting mode (buffer memory addresses 22, 23: Un\G22, Un\G23) .........................3-24

A - 7 A - 7

3.4.12 Maximum and minimum values storage area

(buffer memory addresses 30 to 45: Un\G30 to Un\G45) ............................................................3-24

3.4.13 Mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159)....................3-25

3.4.14 Pass data classification setting (buffer memory addresses 200: Un\G200) (Q64AD only).........3-25

3.4.15 Industrial shipment settings and user range settings offset/gain values

(buffer memory addresses 202 to 233: Un\G202 to Un\G233)....................................................3-26

4 SETUP AND PROCEDURES BEFORE OPERATION 4- 1 to 4-13

4.1 Handling Precautions..............................................................................................................................4- 1

4.2 Setup and Procedures before Operation ...............................................................................................4- 2

4.3 Part Identification Nomenclature ............................................................................................................4- 3

4.4 Wiring.......................................................................................................................................................4- 5

4.4.1 Wiring precautions............................................................................................................................4- 5

4.4.2 External wiring..................................................................................................................................4- 6

4.5 Switch Setting for Intelligent Function Module.......................................................................................4- 8

4.6 Offset/Gain Settings................................................................................................................................4-10

5 UTILITY PACKAGE (GX Configurator-AD) 5- 1 to 5-22

5.1 Utility Package Functions........................................................................................................................5- 1

5.2 Installing and Uninstalling the Utility Package........................................................................................5- 2

5.2.1 User precautions..............................................................................................................................5- 2

5.2.2 Operating environment.....................................................................................................................5- 4

5.3 Explanation of Utility Package Operation...............................................................................................5- 5

5.3.1 How to perform common utility package operations.......................................................................5- 5

5.3.2 Operation overview..........................................................................................................................5- 8

5.3.3 Starting the intelligent function module utility..................................................................................5-10

5.4 Initial Setting............................................................................................................................................5-12

5.5 Automatic Refresh Settings....................................................................................................................5-13

5.6 Monitor/Test ............................................................................................................................................5-15

5.6.1 Monitor/test screen...........................................................................................................................5-15

5.6.2 Offset/gain setting operation (Function version C or later).............................................................5-18

5.6.3 Offset/gain setting operation (Function version B or earlier) ..........................................................5-19

5.6.4 Pass data (Q64AD)..........................................................................................................................5-20

5.6.5 Pass data (Q68ADV/Q68ADI) .........................................................................................................5-21

6 PROGRAMMING 6- 1 to 6- 5

6.1 Programming Example Using the Utility Package.................................................................................6- 2

6.1.1 Operating the utility package ...........................................................................................................6- 2

6.1.2 Programming example.....................................................................................................................6- 3

6.2 Programming Example without Using the Utility Package ....................................................................6- 4

7 ONLINE MODULE CHANGE 7- 1 to 7-31

7.1 Online Module Change Conditions........................................................................................................7 - 1

7.2 Online Module Change Operations.......................................................................................................7 - 2

7.3 Online Module Change Procedure........................................................................................................7 - 3

A - 8 A - 8

7.3.1 When industrial shipment setting is used and initial setting was made with GX Configurator-AD

........................................................................................................................................................7 - 3

7.3.2 When industrial shipment setting is used and initial setting was made with sequence program.7 - 8

7.3.3 When user range setting is used and initial setting was made with GX Configurator-AD

(other system is available)..............................................................................................................7 -12

7.3.4 When user range setting is used and initial setting was made with GX Configurator-AD

(other system is unavailable)..........................................................................................................7 -16

7.3.5 When user range setting is used and initial setting was made with sequence program

(other system is available)..............................................................................................................7 -22

7.3.6 When user range setting is used and initial setting was made with sequence program

(other system is unavailable)..........................................................................................................7 -26

7.4 Range Reference Table.........................................................................................................................7 -30

7.5 Precautions for Online Module Change................................................................................................7 -31

8 TROUBLESHOOTING 8- 1 to 8- 5

8.1 Error Code List........................................................................................................................................8- 1

8.2 Troubleshooting ......................................................................................................................................8- 2

8.2.1 When the "RUN" LED is flashing or turned off................................................................................8- 2

8.2.2 When the "ERROR" LED is on or flashing......................................................................................8- 2

8.2.3 When the digital output values cannot be read...............................................................................8- 3

8.2.4 Checking the A/D converter module status using GX Developer system monitor ........................8- 4

APPENDIX App.- 1 to App.-16

Appendix 1 Function Upgrade for the A/D Converter Module................................................................App.- 1

Appendix 1.1 A comparison of functions of the A/D converter module..............................................App.- 1

Appendix 1.2 Combinations of A/D converter module functions and GX Configurator-AD

software versions............................................................................................................App.- 2

Appendix 1.3 Precautions for replacing the module of function version A with the one of

function version B or later...............................................................................................App.- 2

Appendix 2 Dedicated Instruction List......................................................................................................App.- 3

Appendix 2.1 OFFGAN.........................................................................................................................App.- 4

Appendix 2.2 OGLOAD.........................................................................................................................App.- 6

Appendix 2.3 OGSTOR.........................................................................................................................App.-10

Appendix 3 External Dimension Diagram ...............................................................................................App.-15

INDEX Index- 1 to Index- 2

A - 9 A - 9

Conformation to the EMC Directive and Low Voltage Instruction

For details on making Mitsubishi PLC conform to the EMC directive and low voltage instruction when

installing it in your product, please see Chapter 3, "EMC Directive and Low Voltage Instruction" of the User's

Manual (Hardware) of the PLC CPU to use.

The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive

and low voltage instruction.

By making this product conform to the EMC directive and low voltage instruction, it is not necessary to make

those steps individually.

About the Generic Terms and Abbreviations

Unless otherwise specified, this manual uses the following general terms and abbreviations.

Abbreviation/general terms Description of the abbreviation/general terms

A/D converter module Generic term for Q64AD, Q68ADI, Q68ADV

Personal computer IBM PC/AT®or compatible computer with DOS/V.

GX Developer Generic product name of the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA,

SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA.

"n" in the model name is 4 or greater.

GX Configurator-AD Generic term for analog-digital converter module setting and monitor tool GX

Configurator-AD (SW0D5C-QADU-E)

QCPU (Q mode) Generic term for Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU,

Q12HCPU, Q25HCPU

QnPHCPU Generic term for Q12PHCPU and Q25PHCPU.

Personal computer Generic term for DOS/V personal computer

Factory setting Generic term for analog input ranges 0 to 10V, 0 to 5V, 1 to 5V, -10 to 10V, 0 to 20mA

and 4 to 20mA

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