Mitsubishi Electric E70 Series Manual de usuario

Introduction

This manual is referred to when using the MITSUBISHI CNC E70 Series.

This manual explains how to operate, run and set up this NC unit. Read this manual thoroughly before using the NC

unit. To safely use this NC unit, thoroughly study the "Precautions for Safety" on the next page before use.

Details described in this manual

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by

the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all option functions are added. Confirm with the

specifications issued by the machine tool builder before starting use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions

may not be possible. Please confirm the specifications before use.

Refer to the following documents.

MITSUBISHI CNC E70 Series Programming Manual (Machining Center System) ···········IB-1501200

MITSUBISHI CNC E70 Series Programming Manual (Lathe System) ···························IB-1501193

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached

documents before installation, operation, programming, maintenance or inspection to ensure correct use.

Understand this numerical controller, safety items and cautions before using the unit.

This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case,

important information that must always be observed is described.

The following sings indicate prohibition and compulsory.

The meaning of each pictorial sing is as follows.

DANGER

When the user may be subject to imminent fatalities or major injuries if handling is mistaken.

WARNING

When the user may be subject to fatalities or major injuries if handling is mistaken.

CAUTION

When the user may be subject to bodily injury or when physical damage may occur if handling is mistaken.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

CAUTION

CAUTION rotated

object

CAUTION HOT

Danger Electric shock

risk

Danger explosive

Prohibited

Disassembly is

prohibited

KEEP FIRE AWAY

General instruction

Earth ground

Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial

purposes.

Do not use this product in any applications other than those specified above, especially those which are

substantially influential on the public interest or which are expected to have significant influence on human lives or

properties.

Not applicable in this manual.

1. Items related to operation

If the operation start position is set in a block which is in the middle of the program and the program is

started, the program before the set block is not executed. Please confirm that G and F modal and

coordinate values are appropriate. If there are coordinate system shift commands or M, S, T and B

commands before the block set as the start position, carry out the required commands using the MDI, etc.

If the program is run from the set block without carrying out these operations, there is a danger of

interference with the machine or of machine operation at an unexpected speed, which may result in

breakage of tools or machine tool or may cause damage to the operators.

Under the constant surface speed control (during G96 modal), if the axis targeted for the constant surface

speed control moves toward the spindle center, the spindle rotation speed will increase and may exceed

the allowable speed of the workpiece or chuck, etc. In this case, the workpiece, etc. may jump out during

machining, which may result in breakage of tools or machine tool or may cause damage to the operators.

1. Items related to product and manual

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by

the machine tool builder takes precedence over this manual.

Items not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all option functions are added. Confirm with the

specifications issued by the machine tool builder before starting use.

Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on the NC system (or its version), and some functions

may not be possible. Please confirm the specifications before use.

2.Items related to installation and assembly

Ground the signal cables to ensure stable system operation. Also ground the NC unit main frame, power

distribution panel and machine to one point, so they all have the same potential.

3. Items related to preparation before use

Always set the stored stroke limit. Failure to set this could result in collision with the machine end.

Always turn the power OFF before connecting/disconnecting the I/O device cable. Failure to do so could

damage the I/O device and NC unit.

[Continued on next page]

For Safe Use

DANGER

WARNING

CAUTION

[Continued]

4. Items related to screen operation

If the tool compensation amount or workpiece coordinate system offset amount is changed during

automatic operation (including during single block stop), the changes will be valid from the command in

next block or after several subsequent blocks.

All of the various data in the NC memory is erased when formatting. Be sure to use the transfer function to

transfer all necessary data to another storage device before formatting.

Even if the tool compensation amount write command, parameter write command or variable data write

command is executed with graphic check, the data will be actually written in, and the original data will be

overwritten.

Pay close attention to the sequence operation when carrying out forced data setting (forced output) in the I/

F diagnosis screen during machine operation.

The program including a character of any language other than the display language is not correctly

displayed. Do not edit such a program. Any part of the program other than the comment part may also be

changed if edited.

To prevent influence from data omission and data transformation in the communication circuit, always

verify the data after inputting and outputting machining programs.

Do not change setup parameters without prior approval from the machine tool builder.

5. Items related to programming

Because of key chattering, etc., during editing, "NO NOS. FOLLOWING G" commands become a "G00"

operation during running.

" ; ", "EOB", "%", and "EOR" are symbols used for explanation. The actual codes for ISO are "CR, LF"

("LF") and "%".

The programs created on the Edit screen are stored in the NC memory in a "CR, LF" format, however, the

programs created with external devices such as the FD or RS-232C may be stored in an "LF" format.

The actual codes for EIA are "EOB (End of Block)" and "EOR (End of Record)".

Do not change the fixed cycle program without prior approval from the machine tool builder.

6. Items related to operation

Stay out of the moveable range of the machine during automatic operation. During rotation, keep hands,

feet and face away from the spindle.

Carry out dry operation before actually machining, and confirm the machining program, tool offset and

workpiece coordinate system offset.

If the operation start position is set from a block in the program and the program is started, the program

before the set block is not executed. If there are coordinate system shift commands or M, S, T, and B

commands before the block set as the starting position, carry out the required commands using the MDI,

etc. There is a danger of interference with the machine if the operation is started from the set starting

position block without carrying out these operations.

Program so the mirror image function is turned ON/OFF at the mirror image center. The mirror image center

will deviate if the function is turned ON/OFF at a position other than the mirror image center.

[Continued on next page]

CAUTION

[Continued]

7.Items related to faults and abnormalities

If the battery low warning is issued, save the machining programs, tool data and parameters in an input/

output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool

data and parameters may be destroyed. Reload the data after replacing the battery.

If the axis overruns or emits an abnormal noise, immediately press the emergency stop button and stop the

axis movement.

8. Items related to maintenance

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

Do not apply voltages other than those indicated according to specification on the connector. Doing so

may lead to destruction or damage.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not connect the cable by pulling on the cable wire.

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

Dispose the spent battery according to local laws.

Dispose the spent cooling fan according to local laws.

Do not replace the control unit while the power is ON.

Do not replace the operation panel I/O unit while the power is ON.

Do not replace the control section power supply PCB while the power is ON.

Do not replace the expansion PCB while the power is ON.

Do not replace the memory cassette while the power is ON.

Do not replace the cooling fan while the power is ON.

Do not replace the battery while the power is ON.

Be careful that metal cutting chips, etc., do not come into contact with the connector contacts of the

memory cassette.

Do not replace the high-speed program server unit while the power is ON.

Before touching the unit, always touch a metal with a ground section to discharge any static electricity in

the human body etc.

If static electricity is not discharged, the breakdown and the malfunction of the unit are caused.

When connecting to a personal computer and a unit with the RS-232/USB interface, an electric shock or a

unit failure may occur.

Operate these correctly according to the manual of a unit and a personal computer.

Observe the following cautions when a personal computer in an AC power supply is used.

(1) For a personal computer that uses a 3-pin power plug or power plug with a ground lead type, make sure

to use a plug socket including a ground input electrode or ground the earth lead, respectively.

(2) For a personal computer that uses a 2-pin power plug without ground lead, make sure to connect the

unit to the personal computer according to the following procedures.

And, it is recommended to supply the same power supply line to a personal computer and the unit.

(a) Pull out the power plug of the personal computer from the AC outlet.

(b) Confirm that the power plug of the personal computer has been pulled out from the AC outlet, and

connect RS-232/USB cables.

CAUTION

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law.

The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a

priority. If necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use.

(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap

contractors. Mitsubishi recommends sorting the product and selling the members to appropriate

contractors.

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the product when no longer needed according to item

(1) above. The user should make an effort to reduce waste in this manner.

(b) When disposing a product that cannot be resold, it shall be treated as a waste product.

contractor, and appropriate measures, including a manifest control, must be taken.

(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal

laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-

users and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and

components which can be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of

separately from your household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the

battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as

follows:

Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)

In the European Union there are separate collection systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly at your local community waste collection/

recycling centre.

Please, help us to conserve the environment we live in!

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