Mitsubishi Electric Mr. Slim PUHZ-SHW230YKA Manual de usuario

SERVICE MANUAL

SPLIT-TYPE, AIR TO WATER HEAT PUMP

No. OCH534

CONTENTS

1. SAFETY PRECAUTION................................... 2

2. SPECIFICATIONS............................................ 5

3. DATA ............................................................... 7

4. OUTLINES AND DIMENSIONS....................... 9

5. WIRING DIAGRAM........................................ 10

6. WIRING SPECIFICATIONS ............................11

7. REFRIGERANT SYSTEM DIAGRAM ........... 13

8. TROUBLESHOOTING................................... 14

9. DISASSEMBLY PROCEDURE...................... 47

September 2012

Note:

•This manual describes only

service data of the outdoor

unit.

•Refer to Technical manual of

ATW, I/F and FTC.

•RoHS compliant products

have <G> mark on the spec

name plate.

R410A

PUHZ-SHW230YKA

PARTS CATALOG (OCB534)

[Model name]

PUHZ-SHW230YKA

[Service Ref.]

PUHZ-SHW230YKA

SAFETY PRECAUTION

Cautions for units utilizing refrigerant R410A

1-2. CAUTIONS RELATED TO NEW REFRIGERANT

1-1. ALWAYS OBSERVE FOR SAFETY

Before obtaining access to terminal, all supply circuits must be disconnected.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Electronic refrigerant

charging scale

Vacuum pump adaptor

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Charge refrigerant from liquid phase of gas cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil etc.

Use the specified refrigerant only.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the

spec labels provided with our products.

We will not be held responsible for mechanical failure,

system malfunction, unit breakdown or accidents caused

by failure to follow the instructions.

Preparation before the repair service.

• Prepare the proper tools.

• Prepare the proper protectors.

• Provide adequate ventilation.

• After stopping the operation of the air conditioner, turn off the power-supply beaker.

• Discharge the condenser before the work involving the electric parts.

Precautions during the repair service.

• Do not perform the work involving the electric parts with wet hands.

• Do not pour water into the electric parts.

• Do not touch the refrigerant.

• Do not touch the hot or cold areas in the refrigerating cycle.

• When the repair or the inspection of the circuit needs to be done without turning off the power,

exercise great caution not to touch the live parts.

OCH534

[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

Gravimeter

Unit

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications

1Gauge manifold · Only for R410A

· Use the existing fitting specifications. (UNF1/2)

· Use high-tension side pressure of 5.3 MPa·G or over.

2Charge hose · Only for R410A

· Use pressure performance of 5.09 MPa·G or over.

3Electronic scale —

4Gas leak detector · Use the detector for R134a, R407C or R410A.

5Adaptor for reverse flow check · Attach on vacuum pump.

6Refrigerant charge base —

7Refrigerant cylinder · Only for R410A Top of cylinder (Pink)

Cylinder with syphon

8Refrigerant recovery equipment —

OCH534

1-3. CAUTIONS FOR REFRIGERANT PIPING WORK

Tools for R410A (The following table shows whether conventional tools can be used or not.)

Gauge manifold

Charge hose

Gas leak detector

Refrigerant recovery equipment

Refrigerant cylinder

Safety charger

Charge valve

Vacuum pump

Bender

Pipe cutter

Welder and nitrogen gas cylinder

Refrigerant charging scale

Vacuum gauge or thermis-

tor vacuum gauge and

vacuum valve

Charging cylinder

Air purge, refrigerant charge

and operation check

Gas leak check

Refrigerant recovery

Refrigerant charge

Prevent compressor malfunction

when charging refrigerant by

spraying liquid refrigerant

Prevent gas from blowing out

when detaching charge hose

Vacuum drying and air

purge

Bend the pipes

Cut the pipes

Weld the pipes

Charge refrigerant

Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refri-

gerant to thermistor vacuum gauge)

Refrigerant charge

Tool exclusive for R410A

Tool for HFC refrigerant

Tool exclusive for R410A

Tools for other refrigerants can

be used if equipped with adap-

ter for reverse flow check

Tools for other refrigerants can be used

Tools for other refrigerants

can be used

Tool exclusive for R410A

Tools and materials Use R410A tools Can R22 tools be used?

(Usable if equipped

with adapter for rever-

se flow)

Can R407C tools be used?

(Usable if equipped

with adapter for rever-

se flow)

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)

: Tools for other refrigerants can be used under certain conditions.

: Tools for other refrigerants can be used.

OCH534

SPECIFICATIONS

2-1. SPECIFICATION

2.-1-1. PUHZ-SHW230YKA

<Reference data> Plate heat exchanger (MWA2-38PA) *2pcs [connected in parallel]

Nominal water ﬂow L/min 65.9

Heating

(A7/W35) Capacity kW 23.0

COP 3.65

Power input kW 6.31

Heating

(A7/W45) Capacity kW 23.0

COP 2.77

Power input kW 8.29

Heating

(A2/W35) Capacity kW 23.0

COP 2.37

Power input kW 9.69

Heating

(A2/W45) Capacity kW 23.0

COP 2.02

Power input kW 11.4

Nominal water ﬂow L/min 57.3

Cooling

(A35/W7) Capacity kW 20.00

EER 2.22

Power input kW 9.01

Cooling

(A35/W18) Capacity kW 20.00

EER 3.55

Power input kW 5.64

Rating conditions

Nominal operating condition

Heating (A2/W35)

Outside air temperature (Dry-bulb) + 2 °C

Outside air temperature (Wet-bulb) + 1 °C

Water temperature (inlet/outlet) + 30 °C/+ 35 °C

Heating (A2/W45)

Outside air temperature (Dry-bulb) + 2 °C

Outside air temperature (Wet-bulb) + 1 °C

Water temperature (inlet/outlet) + 40 °C/+ 35 °C

Heating (A7/W35)

Outside air temperature (Dry-bulb) + 7 °C

Outside air temperature (Wet-bulb) + 6 °C

Water temperature (inlet/outlet) + 30 °C/+ 35 °C

Heating (A7/W45)

Outside air temperature (Dry-bulb) + 7 °C

Outside air temperature (Wet-bulb) + 6 °C

Water temperature (inlet/outlet) + 40 °C/+ 45 °C

Cooling (A35/W7)

Outside air temperature (Dry-bulb) + 35 °C

Outside air temperature (Wet-bulb) + 24 °C

Water temperature (inlet/outlet) + 12 °C/+ 7 °C

Cooling (A35/W18)

Outside air temperature (Dry-bulb) + 35 °C

Outside air temperature (Wet-bulb) + 24 °C

Water temperature (inlet/outlet) + 23 °C/+ 18 °C

Note: "COP" and "Power input" in the above table are the values that do NOT contain the "pump input (based on EN 14511)".

OCH534

2-1-2. Outdoor unit

Maximum outlet water temperature

*1 Hot gas with 4-way valve

*2 at distance of 1m from outdoor unit

*3 grill

*4 With the optional air outlet guide, the operation at

-15㷄outdoor temperature is possible.

-25-20-15-10 -5 0 5 10

Ambient temperature [°C]

Maximum outlet water temperature [°C]

Model name PUHZ-SHW230YKA

Running current

Heating(A7/W35)

A 9.6

Cooling(A35/W7)

A 13.7

Power factor

Heating(A7/W35)

%95

Cooling(A35/W7)

%95

Power supply (phase, cycle, voltage) 3 phase, 50 Hz, 400 V

Max. current A 25.0

Breaker size A 32

Outer casing Galvanized plate

External ﬁnish Munsell 3Y 7.8/1.1

Refrigerant control Liner expansion valve

Compressor Hermetic scroll

Model ANB66FJNMT

Motor output kW 4.7

Start type Inverter

Protection devices HP switch

LP switch

Discharge thermo

Comp. surface thermo

Oil (Model) L 1.7 (FV50S)

Crankcase heater W —

Heat exchanger Air Plate ﬁn coil

Water Plate heat exchanger

Fan Fan (drive) × No. Propeller fan × 2

Fan motor output

kW 0.150 × 2

Air ﬂow m³/min 140

(CFM) (4,940)

Defrost method Reverse cycle *¹

Noise level (SPL) Heating dB 59 *²

Cooling dB 58 *²

Dimensions Width

mm (in.)

1050 (41-5/16)

Depth

mm (in.)

330 + 30 *³ (13+1-3/16)

Height

mm (in.)

1338 (52-11/16)

Weight kg (lbs) 148 (327)

Refrigerant R410A

Quantity kg (lbs) 7.1 (15.7)

Guaranteed operating

range (Outdoor) Heating °C -25 ~ +35

Cooling °C -5 *4 ~ +46

Outlet water temp.

(Max. in heating, Min. in cooling)

Heating °C +60

Cooling °C +5

Nominal return water

temperature range Heating °C +10 ~ +59

Cooling °C +8 ~ +28

Water ﬂow rate range L/min 28.7 ~ 68.9

OCH534

DATA

1.5m

MICROPHONE

UNIT

GROUND

10 63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

BAND CENTER FREQUENCIES, Hz

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

PUHZ-SHW230YKA

COOLING

MODE

HEATING

SPL(dB)

LINE

3-2. NOISE CRITERION CURVES

Total piping length (one way)

Amount of additional refrigerant charge (kg)

30 m and less 31-40 m 41-50 m 51-60 m 61-70 m 71-80 m

No additional

charge necessary Calculate the amount of additional refrigerant

charge using formula provided below.

For single combination

(1 indoor unit)

For twin / triple /

quadruple combination

(2-4 indoor units)

1.4 kg 2.8 kg

0.9 kg 1.8 kg

4.2 kg 5.6 kg 7.0 kg

At time

shipping

7.1 kg

3-1. Addition of refrigerant

When length exceeds 50 m for twin / triple / quadruple combination

When the total length of the piping exceeds 50 m, calculate the amount of additional charge based on the following requirements.

Note: If the calculation produces a negative number (i.e. a “minus” charge), of if calculation results in an amount that is less than the “Additional charage amount for 50 m”,

perform the additional charge using the amount shown in “Additional charge amount for 50 m”.

Amount of additional

charge =

Main piping:

Liquid line size

ø12.7 overall length ×

0.17 +++–

4.3 (kg)

(kg) (m) × 0.17 (kg/m)

Additional charge amount

for 50 meters 1.8 kg

Main piping:

Liquid line size

ø9.52 overall length ×

0.14 (Gas line: ø25.4)

(m) × 0.14 (kg/m)

Branch piping:

Liquid line size

ø9.52 overall length ×

0.05 (Gas line: ø15.88)

(m) × 0.05 (kg/m) (m) × 0.02 (kg/m)

Branch piping:

Liquid line size

ø6.35 overall length ×

0.02

Max. 1m

Indoor unit

Outdoor unit

Main piping

Branch piping

Multi distribution

pipe (option)

Outdoor unit : SHW230 A: ø9.52 ... 65 m

Water heat exchanger 1 B: ø9.52 ... 5 m

Water heat exchanger 2 C: ø9.52 ... 5 m

Water heat exchanger 3 D: ø9.52 ... 5 m

Main piping ø9.52 is A = 65 m

Branch piping ø9.52 is B + C + D = 15 m

Therefore, the amount of additional charge is:

65 × 0.14 + 15 × 0.05 - 4.3 = 5.6 (kg)

(Fractions are rounded up)

OCH534

3-3. Standard operation data Reference data (connect to Plate HEX)

(MWA2-38PA) o2 pcs [connected in parallel]

Mode

Cooling

(A35/W7) Heating

(A7/W35)

Total

Capacity W 20,000 23,000

Input kW 9.01 6.31

Electrical circuit

Outdoor unit PUHZ-SHW230YKA

Phase, Hz 3, 50

Voltage V 400

Current A 13.7 9.6

Refrigerant circuit

Discharge pressure MPa 3.0 2.0

Suction pressure MPa 0.7 0.6

Discharge temperature ºC 79 73

Condensing temperature

ºC 49 35

Suction temperature ºC 8 8

Evaporating temperature

ºC 6 2

Evaporator inlet temperature

ºC 7 ——

Evaporator outlet temperature

ºC 6 ——

Condenser inlet temperature

ºC —— 65

Condenser outlet temperature

ºC —— 34

Water

conditions

Flow volume L/min 57.3 65.9

Outlet water temperature

ºC 7 35

Outdoor

conditions

Intake air

temperature D.B. ºC 35 7

W.B. ºC 24 6

Piping length : Main 2.5m, Branch 2.5m / 2.5m

The unit of pressure has been changed to MPa based on international SI system.

The conversion factor is: 1 (MPa) = 10.2 (kgf/cm²)

3-4. CAPACITY CORRECTION (Refrigerant piping length)

Cooling and heating capacity is lowered according to the piping length. Capacity can be obtained by referring to the following

capacity curves.

Corrected pipe length (m) = actual pipe length (m) + number of bends × 0.3 (m)

Cooling

Heating

5 101520253035404550556065707580

100

Corrected pipe length [m]

Capacity ratio [%]

SHW230

OCH534

OUTLINES AND DIMENSIONS

Unit: mm

PUHZ-SHW230YKA

FOUNDATION

Service space

150

500

The diagram below shows a

basic example.

Explanation of particular details are

given in the installation manuals etc.

Dimensions of space needed

for service access are

shown in the below diagram.

Please secure the unit firmly

with 4 foundation (M10) bolts.

(Bolts and washers must be

purchased locally.)

1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS

4 PIPING-WIRING DIRECTIONS

Piping and wiring connections

can be made from 4 directions:

FRONT,Right,Rear and Below.

Less than

Over

Over 10mm

FREE

Over 150mm

Over 1000mm

···Refrigerant GAS pipe connection (attached JOINT)ø25.4(Brazing locally)

···Refrigerant LIQUID pipe connection (FLARE) ø 9.52(3/8F)

*1···Indication of STOP VALVE connection location.

*2···(FLARE)ø 19.05(3/4F)

Example of Notes

Piping Knockout Hole Details

Power supply wiring hole

(ø27Knockout)

Front piping hole

(Knockout)

Front trunking hole

(Knockout)

Power supply wiring hole

(ø40Knockout)

60 55

6373

ø92

Power supply wiring hole

(ø27Knockout)

Right piping hole

(Knockout)

Right trunking hole

(Knockout)

Power supply wiring hole

(ø40Knockout)

75 50

26 27 63

29 92

ø92

Power supply wiring hole

(ø27Knockout)

Rear piping hole

(Knockout)

Rear trunking hole

(Knockout)

Power supply wiring hole

(ø40Knockout)

6055

6373

26 55

ø92

Drain hole

(5-ø33)

Bottom piping hole

(Knockout)

154136

110 160 160 160

1050

Rear Air Intake

Air Discharge

Side Air Intake

Installation Feet

2-U Shaped notched holes

(Foundation Bolt M10)

2-12×36 Oval holes

(Foundation Bolt M10)

370

225

330

600

417 19

Handle for

moving

Rear Air Intake

Side Air Intake

Handle for

moving

632

369

1338

Handle for moving

Earth terminal

362

Brazing

Service panel

Terminal connection

Left···Power supply wiring

Right···Indoor/Outdoor wiring

*1,*2 : 442

982

986

*1 450

342

Air intake

Front piping cover

Rear piping cover

OCH534

5WIRING DIAGRAM

PUHZ-SHW230YKA

CN2

(WHT)

P. B.

CN4

(WHT)

CN5

(RED)

WHT

FUSE1

FUSE2

WHT

RED

POWER

SUPPLY

3N~

400V 50Hz

INDOOR

UNIT

TB1

CNDC

(PNK) CNL

(BLU)

3112

CNCT

(RED) CNAC2

(RED)

CNAC1

(WHT)

BLK

WHT

LO 1

LO 2

LO3

LI 1

LI 2

LI 3

RED

WHT

BLU

BLK

GRN/YLW

GD2GD1

RED

WHT

BLK

N. F.

TB2

DCL

ACL4

ORN YLW

CY2

CY1

BRN

RED

WHT

BLK

BLK X52A

BLK

TB-P2

TB-P1 TB-C1 TB-N1

CB1 CB2

TB-L1

TB-L2

TB-L3

SC-U

SC-V

SC-W

RED

TH6TH7 TH4TH3

21S4

t° t° t° t°

LEV-A

CNS

(WHT)

CNAC

(WHT)

CNDC

(PNK)

F4 21S4

(GRN)

CN2

(WHT)

CN4

(WHT)

TH7/6

(RED) TH3

(

WHT

)TH4

(

WHT

)

TRANS

CNM

(WHT)

LED1

LED2

X52

SV1

/CH

(GRY)

X54

63H

(YLW)

141221

114

34 31 31

LEV-A

(WHT)

X51

MF1 CNF1

(WHT)

63L63H

63L

(RED)

TH34

t°

TH34

(RED)

63HS

(WHT)

63HS

LEV-B

(RED)

MLEV-B

MF2 CNF2

(WHT)

CN3S

(WHT)

CNDM

(WHT)

CN51

(WHT)

SW7

SW6SW1

SW9

CN31

SW5

SW8SW4

SWP

C. B.

TH32

(BLK)

TH32

t°

*1 *1

CNVMNT

(WHT) CNMNT

(WHT)

311 5

LEV-C

(BLU)

LEV-C

FUSE1, FUSE2

CN51

Relay

X51, X52, X54

CN3S

TB1

MF1,MF2

21S4

63H

TH3

TH4

TH6

TH7

LEV-A, LEV-B, LEV-C

DCL

Terminal Block<Power Supply>

TB2 Terminal Block<Indoor/Outdoor>

Motor for Compressor

Fan Motor

Solenoid Valve (Four-Way Valve)

High Pressure Switch

63L Low Pressure Switch

63HS High Pressure Sensor

SC-U/V/W

TB-L1/L2/L3

Connection Terminal<U/V/W-Phase>

Thermistor<Suction>

TH32

Fuse<T15AL250V>

Electronic Expansion Valve

Reactor

ACL4

Reactor

Connection Terminal<L1/L2/L3-Power supply>

P. B.

Power Circuit Board

Rush Current Protect Resistor

CB1, CB2

Main Smoothing Capacitor

Connection Terminal

Noise Filter Circuit Board

Connection Terminal

<L1/L2/L3/NI-Power supply

Connection Terminal<Ground>

52C Relay

N. F.

LI1/LI2/LI3/NI

LO1/LO2/LO3

Connection Terminal

GD1,GD2

Controller Circuit Board

C. B.

TB-C1

X52A

Connection Terminal

TB-N1

SYMBOL NAME SYMBOL NAME SYMBOL NAME

Connection Terminal

TB-P1

Connection Terminal

TB-P2

Switch<Forced Defrost, Defect History Record

Reset, Refrigerant Address>

Switch<Test Operation>

Switch<Function Switch, Model Select>

SW1

SW4

SW5

SW9

Switch<Pump Down>

SWP

Connector<Emergency Operation>

LED<Operation Inspection Indicators>

CN31

F3, F4

CNMNT

CNVMNT

CNDM

Fuse<T6.3AL250V

LED1, LED2

CNM

Connector<Connection for Option>

SV1

Connector<Connection for Option>

Capacitor

CY1, CY2

TH34

Thermistor<Liquid>

Thermistor<Discharge>

Thermistor<2-Phase Pipe>

Thermistor<Ambient>

Thermistor<Comp. Surface>

Switch<Function Switch>

Switch<Model Select>

SW6

SW8

Switch<Function Switch>

SW7

MODEL

SW6

SW5-6 *2

12345678

SW5 -1 to 5 : Function Switch.

OFF

123456

OFF

230Y

*1 MODEL SELECT

The black square( )indicates

a switch position.

1234

OFF

1234

OFF

SW9-3.4 *4

Ambient temp.

3°C or less

(lnitial setting)

*4 SW9-1 to 2 : Function Switch

0°C or less

SW9-3.4 *4

Ambient temp.

–3°C or less –6°C or less

1234

OFF

1234

OFF

SW9-3.4 *4

Ambient temp. SW9-3.4 *4

Ambient temp.

*3 Ambient temp. of ZUBADAN Flash Injection becomes effective.

The black square( )indicates a switch position.

OCH534

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