Miller Electric Thunderbolt XL AC/DC Manual de usuario

Processes

Stick (SMAW)

Input Power 1-Phase Power

Amperage Range

225 AC/150 DC: HIGH 40–235 A (AC),

LOW 30–150 A (AC)

30– 160 (DC)

300 AC/200 DC: HIGH 65–300 A (AC),

LOW 40–200 A (AC)

30– 200 (DC)

Max. Open-Circuit Voltage

Light Industrial Applications

Garage/Job Shops

Plant Fabrication/Maintenance

Vocational Training

Light Production-line Work

Thunderbolt®XL AC/DC Stick Welding

Power Source

Issued May2008• Index No. AD/8.0

The Power of Blue®

Infinite current control allows the

operator to adjust output by as little as

1-amp increments. Users can always get

the exact heat they need, unlike the step

control design on competitive products.

High 100% duty cycle rating:

100 amps AC/65 amps DC for

the 225 AC/150 DC amp model.

130 amps AC/90 amps DC for

the 300 AC/200 DC amp model.

High DC weld output: up to 150 amps

for the 225 AC/150 DC model, and up to

200 amps for the 300 AC/200 DC model,

available at 20% duty cycle. Thunderbolt XL

225 AC/150 DC model has 20% more DC

output than competitive products.

Output selector switch allows you

to quickly select AC, DCEP or DCEN

without adjusting the output leads.

Fully varnished magnetic coils:

varnish protects and lengthens the

life of the coils inside.

Forced-draft cooling fan runs

continuously and helps to extend

the life of the power source.

Quick

Specs

Comes Complete With:

Power source with 15 ft (4.5 m)

electrode cable, electrode holder,

10 ft (3 m) work cable with clamp,

and power cord (without plug).

Note: Thunderbolt XL 225 AC/150 DC

(#903 642) includes 230 V plug.

Models do not include wall receptacle.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Power source is warranted for 3 years, parts and labor.

Original main power rectifiers are warranted for 5 years.

The exclusive patented Accu-Set™

provides precise heat control with

infinite amperage control.

Model

Thunderbolt

XL 225 AC/

150 DC

Thunderbolt

XL 300 AC/

200 DC

Rated Output at 20% Duty Cycle

225 A at 25 VAC, 60 Hz (15% Duty Cycle at 50 Hz)

150 A at 25 VDC, 60 Hz (15% Duty Cycle at 50 Hz)

300 A at 30 VAC, 50/60 Hz

200 A at 25 VDC, 50/60 Hz

Welding

Amperage Range

High Low

40–235 30–150

30–160

65–300 40–200

30–200

Max. Open-

Circuit

Voltage

Net

Weight

104 lb

(47 kg)

134 lb

(61 kg)

Specifications (Subject to change without notice.)

Amps Input at Rated Output,

50 or 60 Hz

220 V 230 V

— 47.5

70 —

Dimensions

H: 18-3/4 in (476 mm)

W: 12-3/4 in (323 mm)

D: 17-1/2 in (445 mm)

Power Source Stock No. Description Qty. Price

Thunderbolt®XL 225 AC/150 DC #903 642* 230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plug

Thunderbolt®XL 300 AC/200 DC #903 686 220 V, 50/60 Hz. Includes 7 ft (2.1 m) power cord

Running Gear #043 927 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle.

Miscellaneous

Stick Electrodes See charts above

Helmet/Gloves/Scratch Brush

Chipping Slag Hammer

Wall Receptacle

Date: Total Quoted Price:

Ordering Information

Control Panel

ELECTRODE POLARITY CHART

ELECTRODE

DC*

POSITION

USAGE

PENETRATION

7024 EP, EN FLAT

HORIZ.

FILLET LOW

MIN. PREP, ROUGH,

HIGH SPATTER

SMOOTH, EASY,

FASTER

CAST IRON

6011 EP ALL DEEP

✓

EP ALL LOW

✓

6013 EP, EN ALL LOW

GENERAL

✓

7014 EP, EN ALL MED.

SMOOTH, EASY, FAST

✓

7018 EP ALL LOW

LOW HYDROGEN,

STRONG

✓

308L

*EP = ELECTRODE POSITIVE (REVERSE POLARITY)

EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY)

EP ALL LOW

STAINLESS

✓

6010 EP ALL DEEP

—

Ni-Cl

ELECTRODE/AMPERAGE CHART

ELECTRODE

DIAMETER

7024

6010

6011

3/32

1/8

5/32

3/32

1/8

5/32

3/16

3/32

1/8

5/32

3/16

1/16

5/64

3/32

1/8

5/32

3/16

3/32

1/8

5/32

3/32

1/8

5/32

3/32

1/8

5/32

6013

7014

7018

Ni-Cl

308L

2.4

3.2

4.0

4.8

1.6

2.0

2.4

3.2

4.0

4.8

2.4

3.2

4.0

2.4

3.2

4.0

2.4

3.2

4.0

2.4

3.2

4.0

4.8

2.4

3.2

4.0

MIN.

MAX.

50A

100A

150A

200A

AMPERAGE RANGE

Performance Data

Electrode Charts

DUTY CYCLE – FOR 225 AC/150 DC MODELS

% DUTY CYCLE

RATED OUTPUT

WELD AMPERES

DUTY CYCLE – FOR 300 AC/200 DC MODELS

RATED OUTPUT

WELD AMPERES

% DUTY CYCLE

300

250

200

150

100

300

250

200

150

100

10 15 20 25 30 40 50 60 70 80 90 100

10 15 20 25 30 40 50 60 70 80 90100

Litho in USA

Distributed by:

Typical Installation

Power

Source

Work Clamp

Stick Electrode

Stick (SMAW) Basic Equipment

1.Power Switch

2.Selector Switch

3.Amperage

Adjustment

Control

Certified to both the Canadian and U.S. Standards for welding equipment.

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