Midtronics inTELLECT EXP Manual de usuario
Expandable Electrical Diagnostic Platform
For testing 6 and 12-volt automotive batteries
and 12- and 24-volt charging systems
INSTRUCTION MANUAL
Battery Management Innovation
•3•
Contents
Chapter 1: Before You Begin............................................................................. 7
Safety..............................................................................................................................7
General Precautions ............................................................................................................. 7
Conventions Used in This Manual...................................................................................7
Registering Your Analyzer...............................................................................................8
Chapter 2: Description....................................................................................... 9
Test Leads, Connectors, and Data Ports ......................................................................10
Display and Keypad ......................................................................................................11
Data Entry Methods.......................................................................................................12
Menu icons.......................................................................................................................... 12
Option Buttons .................................................................................................................... 12
Scrolling Lists...................................................................................................................... 12
Alphanumeric Entry.............................................................................................................12
Menu Maps....................................................................................................................13
Main Menu .......................................................................................................................... 13
Info Menu ............................................................................................................................ 14
Print/View Menu.................................................................................................................. 14
Utilities Menu....................................................................................................................... 15
Chapter 3: Test Preparation............................................................................. 16
Inspecting the Battery....................................................................................................16
Testing Out-of-Vehicle...................................................................................................16
Testing In-Vehicle..........................................................................................................16
Connecting the Battery Test Cable................................................................................16
Connecting an Accessory Cable ...................................................................................17
Setting User Preferences..............................................................................................17
Contents
•4•
Chapter 4: Battery Test.................................................................................... 18
Additional Test Requirements........................................................................................19
Surface Noise/Unstable Battery.......................................................................................... 19
Deep Scan Test................................................................................................................... 20
Battery Test Results ......................................................................................................21
Chapter 5: QC Mode......................................................................................... 22
Test Routine ..................................................................................................................22
Chapter 6: Utilities............................................................................................ 23
Clock .............................................................................................................................23
Shop..............................................................................................................................24
Display...........................................................................................................................25
Coupon..........................................................................................................................26
Edit Coupon...................................................................................................................26
Temp..............................................................................................................................26
Language ......................................................................................................................26
Format Disk...................................................................................................................27
Update...........................................................................................................................27
Config Printer ................................................................................................................27
QC Mode.......................................................................................................................27
Chapter 7: Info Menu........................................................................................ 28
Totals.............................................................................................................................28
Transfer.........................................................................................................................28
Version ..........................................................................................................................28
Contents
•5•
Chapter 8: Print/View ....................................................................................... 29
View Test.......................................................................................................................29
View QC Test.................................................................................................................29
Chapter 9: Troubleshooting............................................................................. 30
The Display Does Not Turn On .....................................................................................30
The STATUS LED Flashes (Midtronics Printer) ............................................................30
Data Will Not Print.........................................................................................................30
Chapter 10: EXP Internal Batteries................................................................. 32
Battery Power Indicator.................................................................................................32
Replacing the EXP Batteries.........................................................................................32
Patents, Limited Warranty, Service
Contents
•6•
Contents
•7•
Chapter 1: Before You Begin
!Safety
General Precautions
• DANGER—RISK OF EXPLOSIVE GASES: Batteries can produce a highly explosive mix
of hydrogen gas and oxygen, even when the battery is not in operation. Always work in a
well-ventilated area. Never smoke or allow a spark or flame in the vicinity of a battery.
• Batteryacid ishighly corrosive.If acidenters youreyes, immediatelyflush themthoroughly
with running cold water for at least 15 minutes and seek medical attention. If battery acid
gets on your skin or clothing, wash immediately with water and baking soda.
• Always wear proper safety glasses or face shield when working with or around
batteries.
• Keep hair, hands, and clothing as well as the analyzer cords and cables away from
moving engine parts.
• Remove any jewelry or watches before you start servicing the battery.
• Use caution when working with metallic tools to prevent sparks or short circuits.
• Never lean over a battery when testing, charging or jump starting it.
Conventions Used in This Manual
To help you learn how to use your analyzer, the manual uses these symbols and typographical
conventions:
The safety symbol followed by the word WARNING or CAUTION indicates
instructions for avoiding hazardous conditions and personal injury.
The word CAUTION without the safety symbol indicates instructions for
avoiding equipment damage.
The wrench symbol indicates procedural notes and helpful information.
The text for keypad buttons and soft-key functions are in bold capital letters.
The text for screen options are in regular capital letters.
!
CAUTION
UP ARROW
POST TYPE
Chapter 1: Before You Start
•8•
Registering Your Analyzer
Before using your tester, we recommend that you register it online
to activate your warranty. Registration will also make it faster and
easier for you to obtain technical support and service, and order
parts and accessories. In addition, you’ll be alerted to any important
information, like product updates and special offers.
To register, log on at www.midtronics.com/warranty.html and have
your serial number ready. The number is at the bottom of the label
on the back of the analyzer (Figure 1).
Figure 1:
Serial Number Location
Chapter 1: Before You Begin
•9•
Chapter 2: Description
Every inTELLECT™ EXP model includes a handy, hard-sided, molded carrying case, as shown in
Figure 2.
Regardless of which configuration you choose, the carrying case will hold all accessories,
with room for future options, so you can add to your Tester at any time.
Figure 2
Printer batteries
Printer paper
Cable storage
Side-post
stud adapters
Printer charger
Stud adapters
IR printer
inTELLECT EXP
Battery
test cable
Amp clamp
Chapter 2: Description
•10 •
Chapter 2: Description
Test Leads, Connectors, and Data Ports
For the cable test leads (Figure 5), there are two connectors on the top of the tester (Figure 3).
• For the battery test cable, there is a 6-pin connector with a locking ring.
• For the amp clamp and the multimeter test cables, the Tester has an accessories port,
which is a RJ45 connector with a release lever.
6-pin
connector
IR data
transmitter
IR temperature
sensor DB-9
connector
for future
expandability
Accessories
port
SD card slot
for future
upgrades
There are two IR data ports on the top of
the Tester (Figure 3).
• An IR data transmitter, which
transmitstestresultstotheoptional
IR printer.
• An IR temperature measurement
sensor.
The tester also has a DB-9 connector
for future expandability and an SD card
slot for future software upgrades or data
logging. (Figure 4).
Figure 3: Top of EXP Figure 4: Bottom of EXP
Battery
test cable
Amp clamp
DMM cable
with probes
DMM cable with
clamps
Figure 5: Test Leads
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