Middleby Hinds-Bock SP-64B Manual de usuario

PACIFIC FRUIT PROCESSORS, INC.

SOUTH GATE, CA | USA

SINGLE PISTON FILLER/DEPOSITOR

MODEL No.: SP-64B

SERIAL No.: 0005537

MFG. DATE: MAY 2007

2122 - 222nd Street S.E. | Bothell, WA 98021-4430 | U.S.A.

TEL 425.885.1183

TEL: 877.292.5715 (MAIN –TOLL FREE)

TEL: 888.557.7881 (PARTS DEPARTMENT –TOLL FREE)

FAX: 425.885.1492 (MAIN)

FAX: 425.897.4110 (PARTS DEPARTMENT)

WEB: www.HINDS-BOCK.com

E-MAIL: SALES INFORMATION: sales.inquiries@hinds-bock.com

PARTS: parts@hinds-bock.com

Air Piston & Servo Filling / Depositing Systems

Air Piston & Hydraulic Transfer Pumps

Spotters & Stripers

Icers & Glazers

Custom Integrated Designs

Hinds-Bock Corporaon 2122-222nd Street S.E., Bothell, WA 98021 USA

Phone (877) 292-5715 / (425) 885-1183 email: inf[email protected] website: www.hinds-bock.com

The 64 series industrial depositors are perfect for depositing and lling

precise portions of food, bakery or specialty chemical based products.

• Hummus, Guacamole, Salsa and Tzatiki

• Cake and mu󱐰n batter with/without inclusions

• Deli salads, soup, chili and stew

• All types of sauces — smooth or chunky

• Nut Butters and spreads

• Thick batters such as cheesecake and fudge brownie

2P 64

Standard Features

• Air powered piston depositor.

• Large deposit range - up to 64

ounces per piston.

• Stainless steel construction with

all food approved contact parts.

• Easy to clean with lift-o󱐯 metering

piston for rapid sanitizing.

• Heavy duty locking swivel casters.

• Easy height adjustment.

• Spouts and attachments available.

SP 64

Many options are available for the 64 series

such as hand depositing nozzles, product

transfer pumps, hopper agitators, and spouts.

SP-64 with hopper agitator

and extended lling spout.

Great for bottom up lling

of jars, bottles and pouches

in a vertical form, ll and

seal setup.

Keep Production Running 24/7

SP 64 depositor with P-128 transfer pump

Above: Hand depositing nozzle lling cups with apple pie lling.

Below: 1” vertical cut-o󱐯 spouts lling jars with mustard.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS ..........................................................................................................3

WARRANTY.................................................................................................................................4

OVERVIEW...................................................................................................................................5

MACHINE OVERVIEW ...............................................................................................................................5

COMPONENT EXPLANATION....................................................................................................................5

LABEL IDENTIFICATION AND E-STOPS .............................................................................6

AIR DUMP VALVE .....................................................................................................................................6

POWER LOCKOUT .....................................................................................................................................6

SAFETY LABELS ........................................................................................................................................6

SETUP............................................................................................................................................7

RECEIPT OF SHIPMENT ............................................................................................................................7

APPLYING BRAKES ...................................................................................................................................7

ADJUSTING MACHINE HEIGHT ................................................................................................................7

PRE-START CHECKOUT............................................................................................................................7

AIR CONNECTION .....................................................................................................................................8

SIR BOX.....................................................................................................................................................8

BLOW OFF BOX.........................................................................................................................................8

PRODUCTION START-UP........................................................................................................9

STARTING THE MACHINE/E-STOPS .......................................................................................................9

STROKE ADJUST ........................................................................................................................................9

AIR FLOW CONTROLS...............................................................................................................................9

CONTROLLING THE MACHINE .............................................................................................................. 10

MAINTENANCE AND CLEANING......................................................................................... 10

AIR SUPPLY ............................................................................................................................................ 10

AIR FILTER ............................................................................................................................................. 11

AIR SUPPLY LUBRICATOR ..................................................................................................................... 11

CLEANING THE HOPPER........................................................................................................................ 11

CLEANING THE AGITATOR .................................................................................................................... 11

REMOVING THE PRODUCT VALVE........................................................................................................ 11

REMOVING THE PRODUCT PISTON....................................................................................................... 12

REMOVING THE PRODUCT CYLINDER .................................................................................................. 12

CLEANING THE PRODUCT HEAD .......................................................................................................... 12

REMOVING THE PRODUCT SPOUT ........................................................................................................ 12

HINDS-BOCK RECOMMENDED PREVENTATIVE MAINTENANCE....................................................... 13

WORKSTATIONS..................................................................................................................... 14

MAIN PRODUCTION WORKSTATION.................................................................................................... 14

STROKE ADJUST ..................................................................................................................................... 14

TROUBLESHOOTING ............................................................................................................. 15

Pg. 2

Safety Instructions

Definitions of label and instruction words and alerts

Indicates a high risk hazard which if not avoided will result in

death or serious injury.

Indicates a medium risk hazard which if not avoided could

result in death or injury.

Indicates a low risk hazard which if not avoided could result

in injury and/or damage to the equipment.

Safety alert. Denotes a safety message to prevent injury.

General Precautions

DO NOT operate the machine until you have read the instruction

manual completely. Failure to follow instructions and warnings

may result in injury and/or machine damage.

•DO NOT put fingers, hands, arms into machine while it is running or has power/air

connections that have not been shut off.

•SHUT OFF and LOCK OUT air supply when cleaning, repairing, adjusting or removing

jams.

•DO NOT operate machine with guards and covers open or removed.

•Operate machinery in a manner for which it is intended only and for food products for

which it was designed.

•DO NOT move machine with product in the hopper or with the stand extended (where

applicable).

•Unless equipment was ordered with special components, plastic components swell

and may bind if washed in place with solutions warmer than 110°F (42.5°C)

Pg. 3

WARRANTY

SELLER WARRANTS EQUIPMENT OF ITS OWN MANUFACTURE TO BE FREE

FROM DEFECTS IN MATERIALS AND WORKMANSHIP. THIS WARRANTY

EXTENDS ONLY TO THE ORIGINAL BUYER AND IS LIMITED TO REPAIR OR

REPLACEMENT F.O.B. SELLER'S FACTORY OF ANY ORIGINAL PART OR

COMPONENT MANUFACTURED BY SELLER WHICH IS FOUND BY SELLER TO

HAVE BEEN DEFECTIVE AT THE TIME OF SHIPMENT, PROVIDED WRITTEN

CLAIM HAS BEEN RECEIVED FROM BUYER WITHIN SIX MONTHS OF SHIPMENT

AND SUCH ORIGINAL PART OR COMPONENT IS RETURNED PREPAID TO

SELLER.

THIS WARRANTY APPLIES ONLY TO THE EQUIPMENT INSTALLED AND

OPERATED IN ACCORDANCE WITH HINDS-BOCK CORPORATION'S

RECOMMENDATIONS AND SUCH WARRANTY DOES NOT APPLY WHERE

HINDS-BOCK CORPORATION DETERMINES THAT ANY CLAIMED DEFECT

AROSE AS A RESULT OF PURCHASER'S MISUSE, NEGLECT, IMPROPER

INSTALLATION, REPAIR, ALTERATION, ACCIDENT OR NORMAL WEAR AND

TEAR WITH RESPECT TO ANY EQUIPMENT DELIVERED HEREUNDER.

WITH RESPECT TO THE EQUIPMENT, MATERIALS, PARTS AND ACCESSORIES

MANUFACTURED BY OTHERS, SELLER WILL UNDERTAKE TO OBTAIN FOR

BUYER THE FULL BENEFIT OF THE MANUFACTURER'S WARRANTIES. SELLER WILL

NOT BE LIABLE FOR ANY LOSS OF PROFIT, LOSS BY REASON OF PLANT

SHUTDOWN, NON-OPERATIONAL OR INCREASED EXPENSE OF OPERATION,

LOSS OF PRODUCT OR MATERIALS, OR OTHER SPECIAL OR CONSEQUENTIAL

LOSS OR DAMAGE OF ANY NATURE, AND ALL CLAIMS FOR SUCH LOSS OR

DAMAGE ARE EXPRESSLY WAIVED BY BUYER.

THIS WARRANTY IS IN LIEU OF ALL OTHER

WARRANTIES, EXPRESSED OR IMPLIED

Hinds-Bock Corporation

2122 - 222nd Street S.E. - Bothell, WA 98021 - USA

(

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(

)

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E-

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Pg. 4

Overview

Machine Overview:

The Hinds-Bock SP-64 liquid depositor is designed to deposit liquid products such as sauces and batters. The

Hinds-Bock machines are built with both the operator and the maintenance staff in mind. They are simple yet

rugged, easy to operate, and to dismantle for either sanitation or routine maintenance. While it can handle a

wide range product viscosities, this machine is not designed to work with products that have viscosities below

that of water, which are abrasive, have large particulates, or any dry products.

Component Explanation:

*Please note that our machines are custom made based on customer’s purchases and requests. Some of the

following items may not be on every machine, but this manual covers most available options.

1. Hopper: Holds product supply for the depositing process.

2. Main air cylinder: Used to push (deposit) and pull (suction) the product piston in and out of the product

cylinder during operation.

3. Product spout:(type varies with application and product) Directs product from the product valve and

dispenses with a clean cutoff.

4. Product valve: Redirects product from the hopper to spout using a suction/deposit rotation cycle.

5. Cylinder Foot: Holds the product piston in line with the main air cylinder and the product cylinder.

6. Stroke Adjust: Increases and decreases the deposit amount by moving the product piston.

7. Piston and Cylinder set: The piston and cylinder are used in conjunction to pull the product from the

hopper and push it to the product valve. These are interchangeable based on the deposit size needed.

8. Foot Switch: Used to initiate the deposit.

9. Agitator:(not shown) Agitates the product to keep the consistency and temperature even.

Hopper

Product Spout

Product Valve

Piston and Cylinder Set

Stroke Adjust

Main Air Cylinder

Foot Switch

Cylinder Foot

Pg. 5

Label Identification and E-Stops

Air Dump Valve:

To remove pneumatic energy from the system, use the air dump valve. This will

exhaust all of the air from the system. This also acts as an E-stop. When the dial is

turned to show “EXH” in the window, then the air is dumped.

When performing maintenance tasks, the power

disconnect switch must be locked using the in plant lock

out tag out (LOTO) procedures.

Pinch point/Crush hazard:

DO NOT operate without guards in place and shut off air and electrical power

before servicing.

Burn hazard:

Avoid touching surfaces/ components during operation. Wait an appropriate

amount of time for cool down before servicing.

No Step:

This designates parts or surfaces of the machine that are not designed to

support the weight of a person.Using these areas as a step could result in

injury and/or damage to the machine.

Pg. 6

Setup

Receipt of Shipment:

Immediately upon arrival, the Hinds-Bock machine should be uncrated and inspected for any damage that may

have occurred during shipment. Check to see that all items listed on the packing sheet are included. If

damages or shortages are noted, the transportation company and the Hinds-Bock Corporation should be

notified immediately.

Applying Brakes:

After rolling the machine into position, apply brake levers on each of the casters

before connecting air.

Adjusting Machine Height:

Once the machine has been locked in position, the height may be adjusted. Do so by

loosening the star knob on the stand, and then turn the hand crank located on the

side of the machine. Once the desired height is achieved, make sure to tighten the

star knob to avoid accidental height changes.

Pre-Start Checkout:

Before applying air to the machine, or filling it with product, it should be disassembled, and all food contact

parts should be thoroughly sanitized and lubricated. See the Maintenance and Cleaning section of this manual

for instructions on cleaning.

When disassembling or reassembling components of the machine, never use force other than hand

pressure. It is not necessary to use hammers or mallets during any of the operational procedures on this

machine.

The air cylinders and connecting hoses must never be allowed to submerge in water or solvent during

the sanitation process, and should be kept out of direct high-pressure spray when the hopper is being

washed. If water or solvent is allowed inside the small plastic air lines connected to the cylinder,

premature damage and failure of the air cylinder will result. Unless a quick release is present, there

should be no need to detach the air hoses from their respective assembly.

Whenever parts are removed from the machine for cleaning, maintenance, etc., they should be stored

in an area safe from damage.

If this machine is equipped with an electronic signal device, this unit along with the sensing head must

be removed and placed in a dry area while the machine is being washed and sanitized.

During the sanitation and re-lubricating process all parts, especially O-ring seals and gaskets, should be

inspected for nicks, cuts, cracks or other imperfections that might cause improper operation. Worn or cut O-

rings or seals should be replaced. Once the machine has been placed into operation, the product should serve

as a satisfactory lubricant.

As with any fine piece of equipment, the machine should be thoroughly cleaned and re-lubricated with

appropriate jelly lubricant at the end of each run. Lubrication should be accomplished with a good grade of

food approved jelly lubricant compatible with the product. It will then either be ready for another series of

production operations or be well lubricated to prevent the seals from drying out should it be out of operation

for a short period. Whenever maintenance, parts or service information are required and correspondence

Pg. 7

with the factory is necessary, always include the model number and serial number. This will help to avoid

errors and/or shipping delays. Parts must also be requested by part number.

Air Connection:

Under no circumstances should the air supply pressure exceed 125 psi.

Air services should be brought to the machine. Compressed air should be as clean and dry as possible. A filter

and regulator have been provided as integral parts of this machine for the purpose of properly powering the

machine during operation. To assure an adequate air supply to the machine, it is suggested that the airline

leading to the machine be at least one-half inch inside diameter minimum. When connecting the air supply,

ensure the air dump button is depressed.

Once the air and power are connected, the air pressure gauge will not register until the machine has been

RESET.

SIR Box (Where applicable):

The SIR (Single Impulse Relay) box is used to communicate between an

electrically driven machine, and a pneumatic machine.

The two air hoses on the top of the box should be attached to the quick

connects on the Hinds-Bock depositor air assembly in place of the foot pedal

hoses.

Either a connection from another machine, or a photo eye mounted on a

conveyor should be connected to the bottom of the SIR box. This will provide

the electric “Go” signal that will be converted to the pneumatic “Go” signal that

the depositor will use to initiate the deposit.

Blow Off Box (Where applicable):

The blow off box is used to adjust the length (in time) of the blow off once the

deposit is complete. The yellow hose carries the air signal from the depositor

when the deposit is complete. The clear hose gives the blow off box a constant

air supply from the air prep assembly. The blue hose connects to the spout and

is the air supply for the blow off which is metered by the box.

Pg. 8

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