MICRO-EPSILON scanCONTROL 30 Series Manual de usuario
LLT3000-25
LLT3000-25/BL
LLT3000-50
LLT3000-50/BL
LLT3000-100
LLT3000-100/BL
LLT3000-200
LLT3010-25
LLT3010-25/BL
LLT3010-50
LLT3010-50/BL
LLT3010-100
LLT3010-100/BL
LLT3010-200
LLT3002-25
LLT3002-25/BL
LLT3002-50
LLT3002-50/BL
LLT3002-100
LLT3002-100/BL
LLT3002-200
LLT3012-25
LLT3012-25/BL
LLT3012-50
LLT3012-50/BL
LLT3012-100
LLT3012-100/BL
LLT3012-200
Operating Instructions
scanCONTROL 30xx
MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. +49 (0) 8542 / 168-0
Fax +49 (0) 8542 / 168-90
e-mail: [email protected]
www.micro-epsilon.com
Laser scanner
scanCONTROL 30xx
Contents
1. Safety .......................................................................................................................................... 7
1.1 Symbols Used.................................................................................................................................................... 7
1.2 Warnings ............................................................................................................................................................ 7
1.3 Notes on CE Marking......................................................................................................................................... 8
1.4 Intended Use...................................................................................................................................................... 8
1.5 Proper Environment........................................................................................................................................... 9
2. Laser Safety.............................................................................................................................. 10
2.1 General............................................................................................................................................................. 10
2.2 Laser Class 2M................................................................................................................................................. 11
2.3 Laser Class 3R ................................................................................................................................................. 12
3. Functional Principle, Technical Data ....................................................................................... 13
3.1 Short Description ............................................................................................................................................. 13
3.1.1 Measuring Principle ........................................................................................................................................ 13
3.1.2 System Setup................................................................................................................................................... 13
3.1.3 Special Performance Features......................................................................................................................... 14
3.1.4 Advantages of the Used Sensor Matrix (Difference to Conventional Line Scanners) .................................... 14
3.1.5 Further Features............................................................................................................................................... 14
3.2 Technical Data.................................................................................................................................................. 15
3.3 LED Displays.................................................................................................................................................... 19
4. Delivery ..................................................................................................................................... 20
4.1 Unpacking, Included in Delivery...................................................................................................................... 20
4.2 Storage............................................................................................................................................................. 20
5. Installation and Mounting ........................................................................................................ 21
5.1 Attachment and Mounting .............................................................................................................................. 21
5.2 Connections..................................................................................................................................................... 27
5.2.1 General............................................................................................................................................................. 27
5.2.2 Power Supply .................................................................................................................................................. 28
5.2.3 RS422, Synchronization................................................................................................................................... 29
5.2.4 Switching Inputs............................................................................................................................................... 31
5.2.5 Ethernet Connection........................................................................................................................................ 33
scanCONTROL 30xx
5.2.6 External Laser Switching (optional)................................................................................................................. 35
5.3 Installation Instructions .................................................................................................................................... 36
5.4 Getting Ready for Operation, Initial Operation ................................................................................................ 36
6. Operation of the Sensor with a PC.......................................................................................... 37
6.1 Displays............................................................................................................................................................ 37
6.2 Operating and Demonstration Programs ........................................................................................................ 37
6.3 Installation ........................................................................................................................................................ 38
6.3.1 Requirements................................................................................................................................................... 38
6.3.2 Connecting scanCONTROL 30xx to the PC ................................................................................................... 38
6.4 Instructions for Operation ................................................................................................................................ 39
6.4.1 Measuring Field Selection ............................................................................................................................... 39
6.4.2 Calibration........................................................................................................................................................ 41
6.4.3 LLT30x0 Operating Modes............................................................................................................................... 42
6.4.4 Automatic Exposure Time Regulation ............................................................................................................. 43
6.5 Error Influences................................................................................................................................................ 44
6.5.1 Reflection of the Target Surface....................................................................................................................... 44
6.5.2 Color Differences ............................................................................................................................................. 44
6.5.3 Temperature Influences ................................................................................................................................... 44
6.5.4 External Light ................................................................................................................................................... 45
6.5.5 Mechanical Vibrations...................................................................................................................................... 45
6.5.6 Surface Roughness.......................................................................................................................................... 45
6.5.7 Shadowing Effects ........................................................................................................................................... 46
6.6 Cleaning........................................................................................................................................................... 47
7. 2D/3D Output Unit .................................................................................................................... 48
7.1 2D/3D Output Unit - Components ................................................................................................................... 48
7.2 Connect the Power Supply.............................................................................................................................. 49
7.3 Commissioning 2D/3D Output Unit ................................................................................................................. 50
7.4 Specification of the Components .................................................................................................................... 51
7.4.1 Output Unit Basic ............................................................................................................................................ 51
7.4.2 Supported Modules ......................................................................................................................................... 52
7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators..................................................... 53
7.4.4 OU-AnalogOut/4-Channel/0-10 V .................................................................................................................... 54
8. 2D/3D Gateway......................................................................................................................... 55
scanCONTROL 30xx
9. Liability for Material Defects.................................................................................................... 56
10. Service, Repair ......................................................................................................................... 56
11. Decommissioning, Disposal.................................................................................................... 56
12. Error Codes .............................................................................................................................. 57
Appendix
A 1 Accessories .............................................................................................................................. 59
A 1.1 Recommended Accessories............................................................................................................................ 59
A 1.2 Optional Accessories....................................................................................................................................... 60
scanCONTROL 30xx
Page 7
Safety
scanCONTROL 30xx
1. Safety
The handling of the sensor assumes knowledge of the operating instructions.
1.1 Symbols Used
The following symbols are used in this operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measure Indicates hardware or a software button/menu.
1.2 Warnings
Avoid unnecessary laser radiation to be exposed to the human body.
Switch off the sensor for cleaning and maintenance.
Switch off the sensor for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified may cause harm.
Connect the power supply and the display/output device according to the safety regulations for electrical equip-
ment
> Risk of injury, damage to or destruction of the sensor
Avoid shocks and impacts to the sensor.
> Damage to or destruction of the sensor
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor
Page 8
Safety
scanCONTROL 30xx
Avoid constant exposure of the sensor to dust or splashes of water by appropriate methods such as blowing or
using a protective housing.
> Damage to or destruction of the sensor
Do not touch the protective windows of the optics. Wipe off any fingerprints immediately with pure alcohol and
a clean cotton cloth with no streaks.
Protect the cables against damage.
> Failure of the measuring device
Do not plug or unplug devices during the operation.
1.3 Notes on CE Marking
The following apply to the scanCONTROL 30xx sensor:
- EU Directive 2014/30/EU,
- EU Directive 2011/65/EU
Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmonized Euro-
pean standards (EN). The measuring system is designed for use in industrial environments. The EU Declaration of Conformity is avail-
able to the responsible authorities according to EU Directive, article 10.
1.4 Intended Use
- The scanCONTROL 30xx sensor is designed for use in industrial applications.
- It is used for
measuring profile
measuring length
monitoring quality and checking dimensions
- The sensor must only be operated within the limits specified in the technical data, see Chap. 3.2.
- The sensor must be used in such a way that no persons are endangered or machines and other material goods are damaged in
the event of malfunction or total failure of the sensor.
- Take additional precautions for safety and damage prevention in case of safety-related applications.
Page 9
Safety
scanCONTROL 30xx
1.5 Proper Environment
- Protection class
Sensor: IP67 (applies only when connected output connectors or protective caps)
- Temperature range
Operation: 0 ... +45 °C (+32 ... +113 °F) (with free air circulation)
Storage: -20 ... +70 °C (-4 ... +158 °F)
- Ambient pressure: Atmospheric pressure
- Humidity: 5 - 95 % (non condensing)
The protection class does not apply for the optical sections during operation as their soiling / contamination results in adversely affect-
ing or failure of the function.
Only use shielded cables or original cables from the range of accessories for the connection to a power supply and for the outputs.
Note also the assembly and installation instructions, see Chap. 5.
The IP67 protection class is a specification which is limited to the protection with respect to dust and water. Oil, steam and emulsion
penetration are not included in this protection class and must be tested separately.
Page 10
Laser Safety
scanCONTROL 30xx
2. Laser Safety
2.1 General
The scanCONTROL 30xx sensors operate with a
semiconductor laser having a wavelength of 658 nm
(visible/red) resp. 405 nm (visible/blue).
When operating the scanCONTROL 30xx sensors,
the relevant regulations according to IEC 60825, Part
1 of 05/2014 and the applicable accident prevention
regulations must be followed.
The laser warning labels for Germany have already
been attached. For other non German speaking
countries, an IEC standard label is included in deliv-
ery and the versions valid for the user’s country must
be attached before the device is put into operation for
the first time.
iIf both warning labels are coverd over when
the unit is installed, the user must ensure that
supplementary labels are applied.
Laser operation is indicated by LED, see Chap. 3.3.
The housing of the optical senors must only be
opened by the manufacturer, see Chap. 9.
For repair and service purposes, the sensors must
always be sent to the manufacturer.
scanCONTROL
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P≤10mW, P ≤10mW; E≤6mW/cm²;
0 P
λ= 405nm; F = 0...25kHz, t = 7µs...∞
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY8, 2019
LASER
APERTURE
Fig. 1 Sensor with laser labels
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