3
Contents
Foreword .........................................................................................................................6
Requirements ..........................................................................................................................6
Term definitions ......................................................................................................................7
Vehicle identification .....................................................................................................7
Electronic vehicles ...................................................................................................................7
Overview .........................................................................................................................8
Cityliner 306, model 1.163 .....................................................................................................8
Cityliner 408+, model 3.264 ...................................................................................................8
Cityliner 406+, model 3.264 ...................................................................................................8
Cityliner 310+, model 1.363 ...................................................................................................9
Cityliner 410+, model 1.364 ...................................................................................................9
Cityliner 312, model 2.363 ...................................................................................................10
Cityliner 412, model 2.364 ...................................................................................................10
Cityliner 315, model 2.663 ...................................................................................................11
Cityliner 415, model 2.664 ...................................................................................................11
Ortocar 315 SP II, model 2.563 .............................................................................................12
Ortocar 415 SP II, model 2.564 .............................................................................................12
Drive ..............................................................................................................................13
Replacing the drive - Cityliner .............................................................................................13
Separating electric connections ...................................................................................14
Disassembly of the drive ...............................................................................................16
Assembly of the drive unit ............................................................................................19
Replacing the drive - Ortocar SP II ......................................................................................21
Disassembly of the drive ...............................................................................................22
Assembly of the drive ....................................................................................................24
Subsequent operations ........................................................................................................26
Functional checks ...........................................................................................................26
Brakes ............................................................................................................................27
Motor brake ..........................................................................................................................27
Magnetic brake .....................................................................................................................27
Disassembly of the spring pressure brake (magnetic brake) .....................................28
Carbon brushes ..............................................................................................................30
Alignment .....................................................................................................................33
Checking the alignment .......................................................................................................33
Adjusting the straight forward course (parallelity of front to rear wheels) ...................34
Adjusting the alignment ......................................................................................................34
Revetment .....................................................................................................................35
Removing the steering column revetment .........................................................................35
Attaching the steering column revetment .........................................................................37