metex PRO MILL E3 Manual de usuario
OPER
MILL E3
ATOR’S MANUAL
1
NOTE
The information contained in this handbook is intended as a guide to the operation of these machines and
does not form part of any contract. The data it contains has been obtained from the machine
manufacturer and from other sources. Whilst every effort has been made to ensure the accuracy of these
transcriptions it would be impracticable to verify each and every item. Furthermore, development of the
machine may mean that the equipment supplied may differ in detail from the descriptions herein. The
responsibility therefore lies with the user to satisfy himself that the equipment or process described is
suitable for the purpose intended.
LIMITED WARRANTY
We Makes every effort to assure that its products meet high quality and durability standards and
warrants to the original retail consumer/purchaser of our products that each product be free from defects
in materials and workmanship as follow: ONE YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESSSPEClFIED
OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence or accidents, normal wear-and tear, repair or alterations outside our facilities, or to a lack of
maintenance.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent,
special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time as they continually strive to
achieve better quality equipment.
To take advantage of this warranty, the product or part must be returned to us for examination, postage
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If
our inspection discloses a defect, we will either repair or replace the product, or refund the purchases
price if we cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund.
We will return repaired product or replacement at our expense, but if it is determined there in no
defect, or that the defect resulted from causes not within the scope of our's warranty, then the user
must bear the cost of storing and returning the product.
Copyright. The copyright of this instruction book is the property of us and may not be reproduced or
copied without prior consent of us.
2
WARNING!
Read and understand the entire instruction
manual before attempting set-up or
operation of this mill/drill
1. This machine is designed and intended for use
by properly trained and experienced personnel
only. If you are not familiar with the proper safe use
of mill/drills, do not use this machine until proper
Training and knowledge has been obtained.
2. Keep guards in place. Safety guards must
be kept in place and in working order.
3. Remover adjusting keys and wrenches. Before
turning on machine, check to see that any adjusting
wrenches are removed from the tool.
4. Reduce the risk of unintentional starting.
Make sure switch is in the OFF position before
plugging in the tool.
5. Do not force tools. Always use a tool at the rate
for which it was designed.
6. Use the right tool. Do not force a tool or
attachment do a job for which it was not designed.
7. Maintain tools with care. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubrication and changing accessories.
8. Always disconnect the tools from the power
Source before adjusting or servicing.
9. Check for damaged parts. Check for alignment of
moving pads, breakage of parts, mounting, and any
Other condition that may affect the tools operation.
10. Turn power off, Never leave a tool unattended,
Do not leave a tool until it comes to a complete stop.
11. Keep work area clean, Cluttered areas and bench
Invite accidents.
12. Do not use in a dangerous environment, Do not
Use power tools in damp or wet locations, or expose
Them to rain. Keep work area well lighted.
13. Keep children and visitors away. All visitors
should be kept a safe distance from the work area
14. Make the workshop child proof. Use padlocks,
. master switches and remove starter keys.
15. Wear proper apparel. Loose clothing, gloves,
neckties, rings, bracelets, or other jewelry may
get caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering
to contain long hair. Do not wear any glove.
16. Always use safety glasses. Also use face or
dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.
accessories may be hazardous.
17 Do not overreach. Keep proper footing and
balance at all times.
18. Do not place hands near the cutterhead
while the machine is operating.
19. Do not perform any set-up work while
machine is operating.
20. Read and understand all warnings posted
on the machine.
21 This manual is intended to familiarize you with
the technical aspects of this mill/drill. It is not,
nor was it intended to be, a training manual.
22. Failure to comply with all of theses warnings
may result in serious injury.
23. Some dust created by power sanding, sawing,
grinding, drilling and other construction act/rites
contains chemicals known to cause cancer, birth
defects or other reproductive harm.
24. Your risk from those exposures varies,
depending on how often you do this type of work.
To reduce your exposure to these chemicals,
work in a well ventilated are, and work with
approved safety equipment
3
MATN TECHNZCAL SPECZFTCATTON
SPECCIFICATION
The specifications in this manual are given as general information and are not binding. We reserves
the right to effect, at any time and without prior notice, changes or alterations to parts, fitting and
accessory equipment deemed necessary for any reason whatsoever.
Drilling Capacity ................................................................................................ 32mm
End Mill Capacity .............................................................................................. 20mm
Face Mill Capacity ............................................................................................. 76mm
Spindle Taper ................................................................................................... ISO30
Spindle Stroke ................................................................................................. 95mm
Head Tilt ............................................................................................................ ±90°
Number of Spindle Speeds ............................................................................ Variable
Ranger of Spindle Speeds .......................................................................... 100-2500 RPM
Working Surface of Table ............................................................................... 700X210 mm
Max. Table longitudinal Travel ........................................................................ 500mm
Max. Table Cross Travel ................................................................................. 200mm
Max. vertical travel ......................................................................................... 310mm
Number of T-Slots .............................................................................................. 3
T-Slot Size ..................................................................................................... 14 mm
Brushless Motor ......................................................................................... 1.5KW, IPh, 240V
Overall Dimensions ................................................................................. 900x740x1150 mm
Net Weight(approx.) ......................................................................................... 220KGS
Shipping Weight (approx.) ................................................................................. 240KGS
4
WARRANTY ................................................................................................................. 1
WARNINGS .................................................................................................................. 2
SPECIFICATIONS ........................................................................................................ 3
TABLE OF CONTENTS ................................................................................................ 4
CONTENTS OF SHIPPING CONTAINER .................................................................... 5
UNPACKING AND CLEAN-UP ..................................................................................... 5
ASSEMBLY ................................................................................................................... 6
INSTALLATION ............................................................................................................. 6
CONTROLS ................................................................................................................ 7 - 8
ELECTRICAL CONNECTIONS .................................................................................... 9
ARBOR REPLACE ....................................................................................................... 10
GIB ADJUSTMENT ...................................................................................................... 11
MAINTENANCE ........................................................................................................... 12
TROUBLE SOLUTION ................................................................................................. 12
TABLE OF CONTENTS
Read and understand the entire contents of this
Manual before attempting set-up or operation!
Failure to comply may cause serious injure!
WARNING
1 MILL E3
1 Drawbar (installed on machine)
1 Digital scale & Speed Readout
1 Test Flow Chart
1 Operator Manual
1 Toolbox & Tools
CONTENTS OF SHIPPING CONTAINER
Toolbox Contents (Fig.01)
1 Oil Gun
2 Fuse (15A)
1 Single End Spanner (24mm)
2 Double End Spanner (12-14mm,17-19mm)
6 Hex Socket Wrench (2.5,3,4,5,6,8mm)
1 Drill Chuck with Key
1 Flat Blade Screwdriver
1 Cross Blade Screwdriver
2 M12 “T” Screw
2 M12 Washer
2 M12 Nut
Unpacking and Clean-up
1. Finish removing the wooden crate from around
the mill/drill.
2. Unbolt the machine from the crate bottom.
3. Sling mill/drill with the proper equipment.
4. Clean all rust protected surfaces using a mild
commercial solvent, kerosene or diesel fuel. Do not
use paint thinne , gasoline, or lacquer thinner.
These will damage painted surfaces. Cover all
cleaned surfaces with a light film of machine oil.
1 Drill Chuck Arbor ISO3 (installed on machine))0-JT6
66
Assembly
1. Screw handles (A, Fig.02) onto handwheel (B,
Fig.3) and tighten.
2. Repeat for remaining handles of table.
Installation
Machine is heavy! Use an appropriate lifting
device and use extreme caution when moving the
machine to its final location.
Failure to comply may cause serious injury!
WARNING!
1. The location for the mill/drill should be well lit, dry,
and have room enough to allow the head to
rotate 360°.
2. Carefully lift the mill/drill with properly rated
equipment to a sturdy stand or working bench.
For best performance, through bolt the mill/drill to
a stand.
We do not recommend that unattached machines be
operated, as the machine will move during
operation!
3. Before bolting the mill/drill to a bench or stand,
the unit must be level in both directions. Place a
level on the table in both directions.
4. If the table of mill is not to level, shim under the
Iow corner(s) until level. Tighten the fastening
bolts. Check for level again. Adjust as necessary
until the mill/drill is level. Check again when
securing bolts are tightened.
Installation Drawing (Fig. 03)
The installation drawing described below may differ
from the real dimensions. The tolerances are in the
range of the general tolerances according to DIN
7168.
7
CONTROL
Longitudinal Handwheel (A, Fig. 04)
Located on two side of the table. Moves table side to
side.
Cross Feed Handwheel (B, Fig. 04)
Located on the front of the base. Moves table toward,
or away from the column.
Head Elevating handwheel (C, Fig.05),
Locate on the right of column. The head can be
adjusted up or down to suit height requirements for
different workpieces. Turn it clockwise to up head on
the column and counter-clockwise to down. When the
head is at the desired height, lock in place with the
locks
.
Caution: Have to loosen the locks for the slideways
before above operation!
Adjustable Table Stops (D, Fig.06)
Located on table front. Adjust to stop table at any
setting along the longitudinal axis.
Table locks
Longitudinal table locks (E, Fig. 06) are located on
front of the table. Cross-feed table locks (F, Fig.05)
are located on the right side under the table. Turn
clockwise to lock the slideways.
Mill Head locks (G, Fig.07)
Located on the right of column. Turn clockwise to lock
the mill head.
Quill Lock Lever (H, Fig. 07)
Located on the left of the mill head. The height of the
spindle can be locked with the quill lock lever. Set the
desired height with the quill lever and turn the lever
down. Turn clockwise to lock the quill, reverse to
loosen.
Caution: For best results. All milling operations
should be done with the quill/spindle as close to
the head assembly as possible. Lock spindle, table
and mill head in place before starting milling
operations!
8
MJ
Down feed Handles: (J, Fig. 08):
Located on the right side of the head casting.
Counter-clockwise movement advances the quill
toward the table. Return spring retracts the handles.
The knob (K, Fig. 08) must be loose before the
operating the handles. The graduated dials (L, Fig.
08) on the handle base can be indexed or "zeroed" to
help make accurate and convenient movements.
Fine Down Feed
Turn counter-clockwise the knob (K, Fig. 08) to
engage the fine down feed knob (M, Fig. 08) what
located on the front of the head. Turn it according to
you want to move downward, Clockwise turn the
hand wheel to down feed the spindle, reverse to
retract it.
Mill Head Rotation
The head is designed to tilt 90° either left or right,
enabling it to perform task such as angle drilling or
horizontal slotting. Loosen the lock nuts (N, Fig. 09)
under the head. Rotate the head to its desired
position, using the reference guide (O, Fig.09). Once
in place, re-tighten the lock nuts.
Note: make sure to provide support for the head
so it doesn't unexpectedly rotate on its own.
Always maintain control of the head.
Caution: Even at Iow spindle speeds, metal
fragments from the cutting process can be expelled
by the mill/drill. Always wear eyewear and
protective clothing when operating the machine!
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