Metcal CV-5200 Manual de usuario

Soldering. Reinvented.

7000-5450_D

Connection Validation

CV-5200/CV-500

USER GUIDE

English – 3

Deutsche – 11

Français – 19

Italiano – 27

Español – 35

简体中文

– 43

中國傳統的

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日本語

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한국어

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WARNING// 警告// WARNUNG// 警告//ATTENZIONE//AVERTISSEMENT// 警告//ADVERTENCIA//경고

SETUP

OPERATION

•Pick a tip that maximizes contact area between the solder joint and tip. Maximizing contact

area gives the most efficient heat transfer, producing high quality solder joints quickly.

•Pick a tip that allows good access to the solder joint. Shorter tip lengths allow quicker

response. Longer or angled tips may be needed for soldering densely populated boards.

•Pick the lowest temperature cartridge that will accomplish the task. This minimizes the

potential for thermal damage.

1. Remove the hand-piece from the work stand.

Clean your tip using a sulfur-free sponge & de-

ionized water or Metcal’s brass pad.

2. Place the tip in contact with the land and lead

to be soldered. This starts the heat flowing to

the connection area. It may be necessary to

apply a small amount of solder to start the

transfer.

If the system does not signal the start of the solder event, your tip selection is too

large for the load or thermal contact with the load to be soldered is insufficient.

The system may flash the green and red lights and an optional beep may sound when

the tip is cleaned or in the work stand. This is normal and does not signal the start of a

solder event.

3. The system will

signal the start of

the solder event

with a quick flash

of the green and

red LEDs.

4. The thermal bridge is formed by

touching the solder to the same

junction, then moving the solder

wire to the opposite side of the

land. This causes the liquid solder

to move toward the heat source to

complete the solder joint.

Wait for the LED light to extinguish before starting the next solder joint.

5. Wait for the CV

system to signal the

end of the solder

event.

6. Promptly remove

the soldering tip

from the solder

joint

Success

Failure

•An immediate red light after solder event detection

indicates the tip is improperly sized to the joint.

•A red light after approximately 8 seconds indicates too

small of a tip or too low of a temperature was selected.

POWER SUPPLY

CARTRIDGE

HARDWARE FEATURES

1. Power Switch

2. Touchscreen

3. Port A, 6 Pin LED Power Connector

4. Port A, RF Connector

5. Communication Port

6. Port A, 6 Pin LED Power Connector

7. Port B, RF Connector

8. Power Connector

1 2 3 4

1. RF Connector

2. Chip in Cartridge Connector

3. Shaft

4. Tip

1 3 4

2 1. LED Light Ring

2. Hand-piece Grip

3. Hand-piece Body

4. Strain Relief, Body

5. Strain Relief, Cable

6. 6 Pin DIN Connector

7. F type Connector

HAND-PIECE

1. Adjustment Knobs

2. Brass pad Receptacle

3. Cradle

4. Cartridge Storage

5. Sponge Receptacle

WORK STAND

BOOT SCREEN

2 3

1. Connection Validation logo

2. CV5200 Series - 80W

CV500 Series - 40W

3. Firmware Version

OPERATIONS SCREEN

1. Net Power Meter

2. Port A Cartridge ID

3. Port A Tip Temperature

4. Select Port A

5. System Message Bar

6. Dual Simultaneous

Enable/Disable (Link)

7. Select Power Graph

8. Setup

9. Select Port B

POWER GRAPH SCREEN

1. Power vs. Time graph

2. Cartridge ID

3. Cartridge Production Lot

Code

4. Cartridge Serial Number

5. Solder Event Counter

6. Return

1 2345 6

SYSTEM MESSAGE BAR

1. Ground Fault Detection

2. Failure to Load Firmware in Dual Simultaneous Mode

3. No cartridge detected

4. Over Temperature

5. Non-Conforming Cartridge

6. Connection Validation

•ACTIVE

•DISABLED

•FAULT

SOFTWARE FEATURES

Change Password

SETUP SCREEN

1. System Master Reset

2. System Notes

3. Password Protection

4. °F/°C Select

5. Sleep Timer Setup

6. CV Enable/Disable

7. Configure Audio

8. Return

°F

ect

Configure Audio

V En

sab

stem Notes

No Calibration Required

ESD Safe – AC ground monitor detects power line ground failures and immediately alerts the operator

and shuts down the system.

Surface Resistivity – 106Ω-1011Ω

Sleep Timer

10-120 Min

10 Min Segments

Press to

Resume

Operation

Password Protection

Return to

Setup Screen

Return to

Operations

Screen

Press green “Check” icon to change

password.

Icon changes to red “Cross”.

Enter password

Green “Check”

icon appears

when correct

Select new password.

Press red “Check” icon to accept.

Enter password

Green “Check” icon appears

when correct

 

 Default

password:

0000

System Master Reset

Contact Metcal

Technical Support

Power Supply CV-5200 CV-500

Ambient Operating

Temperature 10 to 40°C

Maximum Enclosure

Temperature 55°C

Input Line Voltage 100 – 240 VAC, grounded circuit

Input Frequency 50/60 Hz

Power Consumption 125W 70W

Operation 2 single port or

dynamic dual

simultaneous*

2 Single Port

Output Power (per channel) 80W* 40W

Output Line Frequency 13.56 MHz

Tip-to- Ground Potential <2mV

Tip-to-Ground Resistance <2 ohms

Tip Temperature Accuracy Meets or Exceeds IPC J-STD-001

Idle Temperature Stability ±1.1°C in still air

Display 2.8” Color TFT LCD Display

Resolution 320*240 RGB

Size 2.8” Diagonal

Active Area 43.20 x 57.60 mm

Connections

RF Connector F type power connector

LED Power Connector 6 pin DIN

Power IEC C14 Male

Communications USB A Female

Surface Resistivity 10

-10

Dimensions (w x d x h) (mm) 121 x 130 x 235 121 x 121 x 220

(w x d x h) (in) 4.8 x 5.1 x 9.3 4.8 x 4.8 x 8.66

Weight (kg) 3.35 2.65

(lbs.) 7.4 5.84

Hand-piece CV-H1-AV

Cable Length 1220 mm, burn proof, ESD safe

Hand-piece connector

RF Connector F type power connector

LED Power Connector 6 pin DIN

LEDs 3 green / 3 red

Hand-piece Temperature

(Holding)

<55°C

Workstand MX-W1AV

Dimensions (w x d x h) (mm) 86 x 191 x830

(w x d x h) (in) 3.4 x 7.5 x x3.3

Weight (kg) .476

(lbs.) 1.05

*Dual simultaneous mode – 80W shared dynamically, CV disabled

SPECIFICATIONS

FIRMWARE UPGRADE

Connect

 

Run

PIC32UBL.EXE



Verif

COM port in Device Mana

Connect



Device Connected

Bootloader Firmware Version 1.0



 Load Hex File

CV5200_Vxxxx.hex

CV500 Vxxxx.hex

Disconnect





Erase-Program-Verify <=2min

 



Download

www.metcal.com/resources/CV_comm

 

Install



COM port =

Baud Rate = 115200



Count

DATA COLLECTION

 Download

www.metcal.com/resources/CV_data

Connect

 

Run



Install

Sequence Solder

Event

Detection

00001

Preliminary

Validation

00001

Liquidus

Detection

00002

IMC

Calculation

00000

Connection

Validation

00000

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