Metal Arsenal ECCOTARP ET-ROLLER 5 Manual de usuario

ET-ROLLER 5

Electric roller for ﬁre hoses up to 5"

INSTRUCTIONS FOR USE EN

T+420 737 802 153

T+420 777 472 640

Ein[email protected]

www.eccotarp.com

Metal Arsenal s.r.o.

Owner of Eccotarp

trade mark

Poděbradova 1920

289 22 Lysá nad Labem

Czech Republic

Development

and

Production

This document„Instructions for use“ (hereinafter manual) is used to get acquainted with the

operation and characteristics of the ET-Roller 5 – Electric roller for re hoses up to 5" (hereinafter

the roller or the winder), and describes themannerof its use and possible risks connected

withitsuse.

It contains important information about how to use the device properly so as to avoid injuries

andincrease its reliability and extend its lifetime.

This document must always be available in the place where the winder is used. Keep it together

with the device at all times.

The operator is responsible for using the device safely and in compliance with the instructions

inthis manual, which applies to any third persons as well. If you have any doubts about operating

the winder, please contact the manufacturer or an authorized dealer.

OFF

REVERSE ON

SWITCH ON

PUSH RED BUTTON

TO WORK

Control panel

Handle position

locking pin

Removable carrier fork

with a handle

Built-in battery

Guiding coil

Charging cable socket

Locking pin to secure the position

of the stabilizing fold-out chassis

Stabilizing fold-out chassis

WORK button

Built-in control unit

and motor

The package includes:

1×ET-Roller 5 – Electric roller for

re hoses up to 5"

1×winder charger (36 V)

1×instructions for use

Technical data

Safety instructions for use

When using the winder, observe these instructions as well as all the safety notices herein.

1. The winder is only designed for winding and

unwinding re hoses and for squeezing remaining

water out of hoses.

2. The winder may only be operated by 1 person

(2persons in the event of unwinding).

3. The winder must be fully charged by the supplied

charger before it is used for the rst time. The battery

reaches full capacity only after several charging cycles.

4. Disconnect the winder from the charger before use.

5. During the winding process, the handle must be held

with both hands and the stabilizing fold-out chassis

must be secured byaleg.

6. !CAUTION! During winding, there is a risk of injury as

aresult of clothes or limbs being caught in the carrier.

7. Before the hose is taken away from the carrier, the

device must be turned o.

8. !CAUTION!The device is heavy.

9. Do not disassemble or modify the winder.

10. Never drop the device from a height.

11. Do not expose the device to temperatures over 40°C

for extended periods of time.

12. Protect the device from direct sunlight.

13. If the winder is excessively hot, allow it to cool down

and only start using it after that.

14. Never throw the device directly into re.

15. Never immerse the device in water or wash it with

water under pressure, and prevent water and

moisture from entering it directly.

16. Never attempt to charge a damaged winder.

17. In the event of injury resulting from improper

use of the winder take appropriate measures and

ifnecessary seek medical help.

18. The winder must not be handled or operated

bychildren.

19. The device must not be disposed of with household/

municipal waste. When the device is past its

lifetime, it must be taken to a waste collection

point for environment-friendly disposal or returned

tothemanufacturer.

20. The manufacturer conrms the product’s compliance

with EU directives.

Dimensions in use (w × d × h) 480 × 360 × 1080 mm

Dimensions of folded roller (w × d × h) 480 × 270 × 900 mm

Height of roller with handle at the maximum 1360 mm

Package dimensions 740 × 270 × 780 mm

Weight (without re hose) 23 kg (incl. Li-ion battery),

27 kg (incl. VRLA battery)

Types of re hoses that can be wound A, B, C, D, up to 5"

1. Insert the charger connector into the proper hole on the winder.

2. Insert the charger plug into a 230 V/50 Hz socket. The LED on the charger

lights up red. The winder is fully charged when the red indicator goes o

and the green indicator comeson.

The winder can wind about 4600 metres of wet A 110 type hose (230 times wound 20-metre hose) when the 36V

Li-ion battery is fully charged.

The winder can wind about 3500 metres of wet A 110 type hose (175 times wound 20-metre hose) when the 36V

VRLA battery is fully charged.

Speciﬁcation of battery types

Illustrated charging instructions

Accumulator battery Li-Ion VRLA

Operating voltage 36 V DC 36 V (3×12V) DC

Safety instructions for charging

1. The winder is completely discharged when a slow

rhythmical sound signal is heard and the WORK

button goes o.

2. Use only the supplied charger type to charge

thewinder.

3. The range of permissible temperatures for charging

is between 0 °C and 40 °C. Outside this temperature

range the winder might be damaged or its lifetime

might be shortened.

4. No metal or other objects must be allowed to enter

the charger socket on the winder.

5. Never charge the winder in a wet

orhumidenvironment.

6. Never charge the winder near sources of heat or on

ammable surface.

7. Make sure that the mains voltage corresponds to the

voltage on the charger’s data plate. Otherwise there

is a risk of electrical injury.

8. The winder and the charger become warmer during

the process. This is normal and it is not regarded

asadefect.

9. Never cover the charger or the winder

duringcharging.

10. The winder is fully charged when the red indicator

goes o and the green indicator comes on.

11. If the winder is not charged within 5 hours, interrupt

the charging process. Begin charging again

in12hours. If the problem persists, please, contact

the manufacturer’s service department.

12. If an unusual smell, overheating, colour or shape

change or any other abnormalities occur during

winder charging/operation, stop the charging

process/operation immediately.

13. Never use a damaged charger. If it is damaged,

please, send it to the manufacturer for repair

orreplacement.

14. Never open the charger. If there is a defect, please,

contact the winder manufacturer.

15. Battery replacement – the device is supplied with

an original battery type 36 V VRLA or 36 V Li-ion.

Expected battery lifetime is 5 or more years if used

properly. If it is necessary to replace the battery,

itcan be replaced with a new one by opening the

lid of the device marked„battery“. Each new battery

issupplied with instructions for its replacement.

16. Safety warning: never open the control unit and

motor cover in the upper part of the winder.

Byopening the cover you lose warranty.

Preparation for winding:

1. The winder should be fully charged by the supplied charger before it is used.

Thewinder is designed so that it can be permanently connected to the charger

while stored. Use strictly the charger supplied by the manufacturer.

2. Disconnect the winder from the charger before use. Extend the handle into the

optimal position and transport the winder to the place of operation (winding).

3. Tilt and secure the stabilizing fold-out chassis: release the locking pin and turn it

by 90°. That prevents the winder position from being automatically re-locked. Tilt the fold-out chassis so that it is

stabilized and turn the locking pin back by 90° and let it slide into the locking hole.

4. Drain the water out from the hose. If, as a result of uneven surface, the hose is full of water or contains large rest

of water after reghting intervention, see“Squeezing remaining water out of a re hose” on p. 11.

LED is o – battery is fully charged

LED blinks in longer intervals – battery

ishalfdischarged

LED blinks in short intervals – battery is almost

completely discharged and must be charged

Winder battery charging indicator

Charging station speciﬁcations

Charging station 36 V

Mains voltage 88-264 VAC

Charging time 5 h

OFF

REVERSE ON

SWITCH ON

PUSH RED BUTTON

TO WORK

Instructions for Winder Operation

Please, read the safety instructions and this manual before using the winder.

The winder is designed for winding re hoses of sizes D to A (up to a diameter of 5“ and a maximum hose length

of50m). Thanks to its output it can also wind wet hoses (not lled with water). The winder can also be used for

squeezing remaining water out of re hoses (see “Squeezing remaining water out of a re hose”).

Hoses can be wound in two basic ways:

Winding with the winder stationary – STATIONARY method or while the operator walks – WALKING method.

Both methods make it possible to wind the hose from the centre to the end (option 1) or, thanks to the versatile

carrier, from the beginning to the end (option 2).

Although the operation is intuitive, recommended procedures for both alternatives are described below.

CLICK ON

PIN 90°

CLICK OFF

+ LOCK

PIN 90°

1 2

PULL OUT/

PUSH ON

5. Prepare the hose in the appropriate position according to how you

want to wind it for storage – see the instructions below (“option 1”

or“option2”).

5.1 Option 1: The hose can be folded in half and pulled by the folded

end towards the winder (see gure X). When folded, both parts

of the stretched hose must be put on each other and aligned

and the metal couplings must be positioned in such away that

the coupling of the upper half lies over the end of the lower half

of the hose. The rule for the overlap length is 0,5m of overlap per

each 10m of folded hose (e.g. with a 20-metre hose – 10-metre

after being folded – the upper coupling will overlap the lower

one by 0,5 m).

5.2 Option 2: Make the complete length of the hose straight.

AnAorB size hose will be reliably wound if the coupling is put

into the jaws of the carrier fork, which will hold the

protrusions on the ange (see gure Y). If thinner,

C or D size hoses, are to be wound, simply pass the

coupling through (seegure Z).

6. Pass the end of the hose or the end of its folded part under

the guiding coil.

7. Remove the removable fork from the carrier

and put the end or folded centre of the

straightened, aligned hose on it according to one

of the alternatives described in section 5 hereof.

8. Using a black plastic plate, adjust the width of the

guiding coil to the width of the hose by turning iton

the core of the coil.

9. Switch the winder to the ON position on the

controlpanel.

10. Then follow one of the ways below ( 2or 3)

2Hose winding STATIONARY METHOD

(winder stands and the hose approaches during winding)

2.1 Use both hands to get hold of the winder handles and press the locked tipping part of the stabilization

chassis to the ground in the lower position with your right foot. Turn the switch on the control panel

clockwise into the ON position. The control features will be illuminated in red and the winder is ready

foroperation.

2.2 Push the WORK button on the winder handle.

2.3 The winder starts winding the hose at a speed that gradually decreases so that the winding speed is

safe even with increasing diameter of the winding. Towards the end of the winding process, when the

couplings get close to the lower guiding coil, it is recommended that the hose should be wound in

CAUTION! During this procedure, the end of the hose, close to the coupling, which is moved on the surface,

may become chafen through. That is particularly risky in the case of hard surface, such as concrete, paving, etc.

Therefore, we recommend using a“hose protector“ (see optional accessories on page 12) for the free part of the

hose end.

Hose wound according

tog.X–seeoption1.

Hose wound according

tog.Y–seeoption2.

ADJUST

acontrolled manner by pressing the WORK button

intermittently until the couplings come safely close to

the guiding coil. After that the hose couplings must

be manually passed under the guiding coil (tilting the

winder to aside in the case of the largest hoses) and

with extreme care, the rest of the hose can be wound

by pressing the WORK button shortly. If the“hose

protector“ is used during winding, it must be removed

from the hose end before passing the hose under the

guiding coil so that the winder does not get damaged.

2.4 When winding is completed, turn the winder OFF.

2.5 Remove the wound hose with the removable part

ofthe carrier from the winder and put it away for

further handling. Remove the removable part of the

carrier from the centre and put it back on the carrier. The hose is now ready to be stored or used.

2.6 When you have nished working with the winder, connect it to the charger so that it is available with its

battery fully charged at all times. After the battery is completely charged, the charger is automatically

turned into standby mode, which prevents the battery from self-discharge.

3Hose winding WALKING METHOD

(the user walks forward with the winder and the hose is stationary on the ground

whilebeing wound)

3.1 Tilt and secure the stabilizing fold-out chassis: Release

the locking pin by hand, turn it 90° to prevent itfrom

engaging automatically again and locking the

position. Tilt the chassis into the transport position

and secure it by turning the pin 90° and letting it slide

into the lockinghole.

3.2 Turn the switch on the control panel clockwise

into the ON position. The control features will be

illuminated in red. Press the illuminated WORK button

in the middle of the handle and start walking with the

winder immediately towards the free end of the hose.

Adapt your walking speed to thewindingspeed.

3.3 The winder starts winding the hose at a speed that

gradually decreases so that the winding speed is safe

even with increasing diameter of the winding.

Towards the end of the winding process, when the

Note: The WORK button can be released at any

time during operation in order to stop winding.

Afteritis pushed again, the winder continues

working with the lower revs which it had when it

was stopped(see Graph 1).

If you need to protect the hose against damage during winding without using the“hose protector“, it can be

wound when the user is walking forward with the winder and winding thelying hose.

Hose protector

– see p. 12

CLICK ON

PIN 90°

CLICK OFF

+ LOCK

PIN 90°

PULL OUT/

PUSH ON

1 2

PULL

OUT

ADJUST

PUSHSWITCH

A B

OFF

Illustrated instructions for winder operation

couplings get close to the lower guiding coil, itisrecommended that the hose should be wound

inacontrolled manner by pressing the WORK button intermittently until the couplings come safely close

to the guiding coil. After that the hose couplings must be manually passed under the guiding coil (tilting

the winder to a side in the case of the largest hoses) and with extreme care, the rest of the hose can be

wound by pressing the WORK button shortly.

If the“hose protector“ is used during winding, it must be removed from the hose end before passing the

hose under the guiding coil so that the winder does not get damaged.

Note: The WORK button can be released at any time during operation in order to stop winding.

Afterit is pushed again, the winder continues working with the lower revs which it used when it was

stopped(see Graph 1).

3.4 When winding is completed, turn the winder OFF and tilt the stabilizing fold-out chassis so as to secure

the winder while removing the hose from the carrier.

3.5 Remove the wound hose with the removable part of the carrier from the winder and put it away for

further handling. Remove the removable part of the carrier from the centre and put it back on the carrier.

The hose is now ready to be stored or used.

3.6 When you have nished working with the winder, connect it to the charger so that it is available with its

battery fully charged at all times. After the battery is completely charged, the charger is automatically

turned into standby mode, which prevents the battery from self-discharge.

Tilting and securing

thestabilizing fold-out chassis

Placing hose into

hose carrier

Manners of securing

hose in carrier

Winder activation Removing carrier fork

from wound hose

ADJUST

SAFETY FUNCTIONS OF THE WINDER

Certain safety features inﬂuence some of the winder’s reactions during

the work:

1. Stopping the winding – If the motor

becomes overloaded unexpectedly

(e.g. as a result of the hose being

obstructed or stepped on), the

winding process is interrupted

immediately, the WORK button

starts blinking and a fast sound

signal is heard. If you only release

the winder’s WORK button (without

turning the main switch to the

SWITCH OFF position), then, after

the cause of motor overloading is

removed and WORK is pushed again,

the winder continues working with

the revs which it used at the time

of being stopped (seeGraph1).

However, in this case of forced

interruption, the controlling software

needs a few seconds before it can

resume the winding process.

2. Motor overheating – The system

has a safety feature that prevents

overheating. If the motor becomes

excessively hot (e.g. during work

under extreme temperatures), the

battery is automatically disconnected.

The reason is battery safety. Place

the machine out of reach of the heat

source (e.g. in shade). Themachine

can be turned on again after

itcoolsdown.

3. The OFF-ON switch and the WORK button – The winder is tted with a smart revs control feature for

your convenience and safety. Every time the OFF-ON switch is used, the“Winding”program is activated

(seeGraph1and 2). It shows the course of the carrier’s revolving speed. That happens so that the winding

revs are fast with a small spool diameter and the winding speed remains approximately the same and safe

while the diameter becomes larger. When winding is stopped – the WORK button is released – the winding

program is interrupted. When WORK is pressed again, the winding speed returns to the previous speed in a few

seconds(seeGraph 1).

4. Interrupting the winding process by using the OFF-ON button – It is clear from the description above that if

the winding process is interrupted and the OFF-ON button is used, the winding function starts again at the

beginning. That means that if the winding process is interrupted and the winder is turned OFF and then ON

again, the highest revolution speed is activated by pressing the WORK button (see Graph 2). In spite of that it is

still possible to work safely: you can control the revs by pressing WORK repeatedly.

Winding speed Graph 1

OFF–ON –

pressing of WORK

Interruption –

pressing of WORK

Time

Winding speed

OFF–ON –

pressing of WORK

Interruption – ON–OFF –

obstacle removed OFF–ON –

pressing of WORK

Time

Graph 2

Smart winding

Your winder has a smart motor control which allows you to adjust the re hose winding speed. The reason is your

convenience and safety as well as battery protection.

1. How does it work? After WORK is pressed, the motor begins winding at zero speed. Then it switches to the

highest revs very quickly and while the hose is gradually being wound, it starts lowering the revs so that with the

increasing diameter of the wound hose, the winding speed for the free end of the hoseremains safe.

2. Release the WORK before completing the winding process and by pressing it intermittently you will achieve the

lowest safe winding speed (see Graph 1).

3. Overloading – if the hose gets stuck or stepped on, or for other reasons, the winding force may become

excessively high. In such a case, the system automatically disconnects the battery and warns the user by a fast

warning sound and by the WORK button blinking. After the WORK button is released and the obstacle removed,

the machine is ready to be used again in a few seconds.

4. Overheating – the machine has a recommended working temperature range. When the highest safe

temperature (60 °C) is exceeded, the battery is automatically disconnected from the machine. The reason

isbattery protection against overheating. After cooling down, the machine is ready to be used again.

5. Battery discharged – if battery capacity decreases under the safety limit, the battery is disconnected from

the device, a slow warning signal is heard and the WORK button’s light indicator goes o. The reason is

battery protection against destruction. After the battery is recharged, the machine is ready to be used

again. Themachine comes with the original charger, which can fully recharge the battery in about 5 hours.

Themachine is designed in such a way that the charger can be connected to the winder permanently (charging

is automatically stopped when the battery is fully charged).

REVERSE function

By turning on the REVERSE function on the control panel and pressing the WORK button, the reverse run of the

carrier is activated. This function is mainly used for controlled unwinding of an already wound re hose. Two persons

are needed for this function to be used. One person controls the winder (switching on REVERSE and pressing WORK)

while the other person grips the metal couplings of the wound hose and moves away from the winder in accordance

with the winder revs. When this function is used (both with the unwinding interrupted and uninterrupted), the re

hose is unwound at high speed all the time (see Graph below). Therefore, it is necessary to be extremely careful.

Unwinding speed

OFF–REVERSE –

pressing

of WORK button

Interruption –

pressing

of WORK button

Time

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