MESSRING 8LE-D23 Manual de usuario
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OPERATING INSTRUCTION
M=LIGHT LED, 1000W 8LE-D23
Contents
Chapter 1 About this operating instruction 2
Chapter 2 Health and Safety 5
Chapter 3 System Description 12
Chapter 4 Setup and Functioning 19
Chapter 5 M=LIGHT Control 43
Chapter 6 Maintenance 71
Chapter 7 Technical data 77
Chapter 8 Handling 79
Chapter 9 EU Declaration of Conformity 87
Chapter 10 Annex 88
Valid from serial number
17-00000
Valid from software version number
2.10.0.59
Property rights according to ISO 16016
About this operating instruction
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Chapter 1 About this operating instruction
Contents
1.1 Property rights according to ISO 16016 2
1.2 Meaning of this Operating Instruction 2
1.3 Description of Signs and Symbols 3
1.3.1 Warnings 3
1.3.2 Description of More Signs and Symbols 4
1.4 Contact 4
1.1 Property rights according to ISO 16016
The content of this operating instruction is our intellectual property. We appreciate you
understanding, that we CANNOT allow disclosure of this document, either in full or in part, to third
parties, especially our competitors.
1.2 Meaning of this Operating Instruction
The operating instruction is part of your product. Consequently, you must keep this operating
instruction so that it is easily accessible for the operating staff at all times.
When selling or leaving the product to third parties, the operating instruction must be handed over
to the new owner or user. Immediately replace the operating instruction if it is lost or incomplete. In
this event, contact MESSRING GmbH.
Together with this operating instruction, you shall receive documents of third party manufacturers,
if necessary. Also familiarize yourself with these instructions and read the safety instructions and
warnings contained therein.
For your own safety, observe all safety instructions and warnings in chapter 2 of this operating
instruction. Also observe the warnings and safety instructions on the individual components and
activities in the other chapters.
About this operating instruction
Description of Signs and Symbols
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1.3 Description of Signs and Symbols
1.3.1 Warnings
Depending on the scope of the consequences occurring in case of NON-COMPLIANCE with a
warning, there are four different risk levels. Each risk level is marked with a certain signal word and
a warning sign.
DANGER!
Refers to a dangerous situation which, in case of NON-COMPLIANCE,
will lead to death or severe injuries.
irreversible.
WARNING!
Refers to a dangerous situation which, in case of NON-COMPLIANCE,
may lead to death or severe injuries.
irreversible
CAUTION!
Refers to a dangerous situation which, in case of NON-COMPLIANCE,
may lead to minor or moderately severe injury.
reversible
NOTE!
Damage to property
Contact
About this operating instruction
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Warning sign
Meaning
Hazard due to electric voltage
Hazard due to optical radiation
1.3.2 Description of More Signs and Symbols
Symbol
Meaning
Step.
Instruction to avoid hazards.
Result of a sequence of actions.
Hint / additional information.
New Test
Element of the CrashSoft user interface or labeling of an operating element.
NOT
Negation
1.4 Contact
MESSRING GmbH
Robert-Stirling-Ring 1
82152 Krailling
Germany
Phone: +49 89 898139-0
Email: service@messring.de
Health and Safety
Contact
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Chapter 2 Health and Safety
This chapter provides information on dangers which emanate from the product.
The safety instructions and warnings aim to avoid fatal accidents, severe
injuries and damage to property.
Carefully read and observe all instructions in this chapter.
Observe the safety instructions and warnings on the individual
components and activities in the following chapters.
Completely read this operating instruction before beginning with
operation or maintenance of the M=LIGHT LED.
Observe regional, national and company-internal standards, directives
and regulations.
Content
2.1 Target groups 6
2.2 Main Sources of Danger 6
2.3 Purpose 6
2.3.1 Intended Use 6
2.3.2 Warning of Misuse 6
2.4 Staff, Workplaces and Hazard Area 7
2.4.1 Qualification and Level of Knowledge 7
2.4.2 Hazard area 7
2.5 Operator's Duties 8
2.5.1 Information and Instructions 8
2.6 Technical Condition 8
2.6.1 Modifications and Changes 8
2.6.2 Maintenance and Repair 8
2.6.3 Malfunction 8
2.7 Safety during Normal Operation 9
2.7.1 Warnings during Normal Operation 9
Target groups
Health and Safety
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2.1 Target groups
The following sections of the chapter Health and Safety and Responsibility must be read in any
case:
Target Group
Read paragraphs
Operator of the facility
Chapter 2, completely
Operating staff
Chapter 2, without section 2.6.2
Maintenance staff
Chapter 2, completely
2.2 Main Sources of Danger
The main sources of danger when handling this product are:
I Burns on hot surfaces.
I Hazards due to electric voltage.
I Remaining under suspended loads.
I Eye injuries due to optical radiation.
I Danger to life for persons with active implants (e.g. cardiac pacemaker).
2.3 Purpose
2.3.1 Intended Use
The M=LIGHT LED is used for stationary lighting of fast processes recorded with a camera in
indoor areas, e.g.:
I Vehicle and sled tests in crash test facilities.
I Airbag ignition and unfolding.
I Tests with partial car bodies or vehicle interior equipment.
2.3.2 Warning of Misuse
Do NOT use M=LIGHT LED in outdoor areas.
Do NOT use M=LIGHT LED as work lighting for permanent work spaces.
Do NOT use M=LIGHT LED as on-board lighting.
Do NOT use M=LIGHT LED in the drip area under film pit covers.
Any use NOT described in section 2.3.1 is NOT as intended and consequently NOT PERMITTED.
Health and Safety
Staff, Workplaces and Hazard Area
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2.4 Staff, Workplaces and Hazard Area
2.4.1 Qualification and Level of Knowledge
The M=LIGHT LED may be operated only by appropriately trained staff. The staff must carefully
read the operating instruction for the M=LIGHT LED beforehand and be familiar with the mode of
operation.
Maintenance and repair work on the M=LIGHT LED may only be carried out by qualified staff
specially trained for this purpose.
First read the Health and Safety chapter of the crash test facility completely before working
at the crash test facility.
First read the operating instruction of the M=LIGHT LED carefully before operating the
M=LIGHT LED for the first time.
Do NOT carry out any work for which you have NOT been trained.
The staff must know and comply with the applicable regulations for occupational health and safety
and for accident prevention.
WARNING!
Severe injuries or death from reduced responsiveness through alcohol
and other drugs or medications
Even minor quantities of alcohol and drugs impair concentration and the ability
to react. This may lead to very severe injuries or even death.
Do NOT work with the M=LIGHT LED if your concentration and
ability to react are impaired by drugs or alcohol.
2.4.2 Hazard area
For persons with active implants, the hazard area of 1 m around the M=LIGHT LED applies.
Operator's Duties
Health and Safety
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2.5 Operator's Duties
2.5.1 Information and Instructions
Store the operating instructions within reach for operating and maintenance staff.
Carefully read the operating instruction before using the product.
Ensure that all persons are familiar with and comply with the current occupational health
and safety regulations.
2.6 Technical Condition
2.6.1 Modifications and Changes
DO NOT make any unauthorized changes to the product.
2.6.2 Maintenance and Repair
Strictly comply with all test and maintenance intervals.
Have maintenance work carried out only by appropriately trained maintenance staff.
Have only work which is described in this operating instruction carried out.
Have failures remedied immediately.
2.6.3 Malfunction
DO NOT operate the M=LIGHT LED if there is a defect.
DO NOT operate the M=LIGHT LED if a defect is suspected.
Inform MESSRING Service in the event of a defect (Section 1.4, Page 4).
Health and Safety
Safety during Normal Operation
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2.7 Safety during Normal Operation
2.7.1 Warnings during Normal Operation
DANGER!
Severe injuries or death may be caused by electric shock from electric
charge inside the housing.
Immediately after disconnection, the contacts of the mains plug may still carry
voltage for a short period.
Do NOT touch the contacts of the mains plug directly after switch-off.
DANGER!
Severe injuries or death for persons with active implants
The magnetic field of the M=LIGHT LED may interfere with the function of
implants, e.g. cardiac pacemakers, if the safety distance specified for the
implant is not complied with.
Persons with active implants must keep a distance of at least 1 m to the
activated M=LIGHT LED.
DANGER!
Severe injuries or death due to dangerous electrical shock or burns due to
melting power cord
Unsuitable power cords can cause the power cord to overheat, resulting in
serious injury, death, burns, and dangerous voltage surges on the melting power
cord.
Use only the hot appliances power cord supplied by MESSRING with the
M=LIGHT LED.
DO NOT replace hot appliance power cords with other power cords.
DANGER!
Severe injuries or death may be caused by electric shock from electric
voltage
Work on components that have NOT been disconnected and are under
dangerous electric voltage will cause severe injuries (e.g. burns, paralysis,
cardiac arrest), including death.
Only have work carried out by qualified experts.
Use only power cords supplied by MESSRING with the M=LIGHT LED.
Observe the safety rules for switching-off and securing before working at
power lines and devices.
Safety during Normal Operation
Health and Safety
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CAUTION!
Eye injuries due to optical radiation
Radiation with light from the M=LIGHT LED may lead to damage of the retina
and cornea of the eyes.
Keep sufficient safety distance to activated M=LIGHT LEDs.
Wear safety goggles when working on switched-on M=LIGHT LED
(e.g. Infield, Terminator Orange UV-400 / Art. no.: 9380 420).
Do NOT stay within radiation range of the lamp longer than required.
Do NOT directly look into the beam of light.
Do NOT use M=LIGHT LED as lighting for work stations.
CAUTION!
Burns at hot surfaces
Risk of burning on the housing of the M=LIGHT LED at temperatures of up to
100 °C.
Allow M=LIGHT LED to cool down first before touching it.
Risk of burning on the shaft of the M=LIGHT LED suspension after prolonged
operating time.
Do NOT touch the shaft of the suspension during operation or shortly
after switching off the M=LIGHT LED.
NOTE!
Damage and breakdown of the M=LIGHT LED
Overheating of the M=LIGHT LED due to insufficient ventilation.
Do NOT cover the ventilation slots.
Do NOT position the M=LIGHT LED directly on the housing.
DO NOT install the M=LIGHT LED in the exhaust air flow of additional
M=LIGHT LEDs.
NOTE!
Damage and breakdown of individual LEDs due to deposits of grease
or sweat.
Destruction of individual LEDs due to overheated grease or sweat residues.
Do NOT touch the LED array.
If required, rub the LEDs with a dry, clean cotton cloth.
Do NOT use cleaning agents.
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