Mercury 40 jet fourstroke Manual de usuario

eng i

Declaration of Conformity 30/40/50/60 4‑Stroke – For

Recreational Craft Propulsion Engines with the

Requirements of Directive 94/25/EC as amended by

2003/44/EC

Name of engine manufacturer: Mercury Marine Technology Suzhou

Co., Ltd.

Address: No 200 Suhong Middle Road, Suzhou Industrial Park

Town: Suzhou Post Code: 215021 Country: CHINA

Name of Authorized Representative: Brunswick Marine in EMEA Inc.

Address: Parc Industriel de Petit‑Rechain

Town: Verviers Post Code: B‑4800 Country: Belgium

Name of Notified Body for exhaust emission assessment: Det

Norske Veritas AS

Address: Veritasveien 1

Town: Hovik Post Code:

1322

Country:

Norway ID Number: 0575

Name of Notified Body for noise emission assessment: Det Norske

Veritas AS

Address: Veritasveien 1

Town: Hovik Post Code:

1322

Country:

Norway ID Number: 0575

Conformity assessment

module used for exhaust

emissions:

☐ B

+F ☐ G☒ H

Conformity assessment

module used for noise

emissions:

☐ A☐ Aa ☐ G☒ H

Other Community Directives applied: Safety of Machinery Directive

2006/42/EC; Electromagnetic Compatibility Directive 2004/108/EC

Description of Engines and Essential Requirements

Engine Type Fuel Type Combustion Cycle

☐ z or sterndrive with

integral exhaust ☐ Diesel ☐ 2 stroke

☒ Outboard engine ☒ Petrol ☒ 4 stroke

ii eng

Identification of Engines Covered by This Declaration of

Conformity

Name of engine family

Unique engine

identification number:

starting serial number

EC Module H

certificate number

30, 40 hp 3 cylinder 1C010000 RCD‑H‑2 Rev 4

40, 50, 60 hp 4 cylinder 1C010000 RCD‑H‑2 Rev 4

60 hp Formula Race 4

cylinder 1C010000 RCD‑H‑2 Rev 4

Essential

requirements standards

other

normative

document/

method

technical

file

Please specify in

more detail

(* = mandatory

standard)

Annex 1.B—Exhaust Emissions

B.1 engine

identification ☐ ☐ ☒

B.2 exhaust

emission

requirements

☒* ☐ ☐ * EN ISO

8178‑1:1996

B.3 durability ☐ ☐ ☒ EN ISO

8178‑1:1996

B.4 owner's

manual ☒ ☐ ☐ EN ISO 8665:

2006

Annex 1.C—Noise Emissions

C.1 Noise

emission levels ☒* ☐ ☐ *EN ISO 14509

C.2 Owner's

manual ☐ ☒ ☐ Owner's manual

This declaration of conformity is issued under the sole responsibility of the

manufacturer. I declare on behalf of the engine manufacturer that the engines

mentioned preceding complies with all applicable essential requirements in

the way specified.

eng iii

Name / function:

Mark D. Schwabero, President, Mercury

Outboard

Date and place of issue:

September 04, 2012

Fond du Lac, Wisconsin, USA

Welcome

You have selected one of the finest outboards available. It

incorporates numerous design features to ensure operating ease

and durability.

With proper care and maintenance, you will enjoy using this

product for many boating seasons. To ensure maximum

performance and carefree use, we ask that you thoroughly read

this manual.

The Operation, Maintenance, and Warranty Manual contains

specific instructions for using and maintaining your product. We

suggest that this manual remain with the product for ready

reference whenever you are on the water.

Thank you for purchasing one of our products. We sincerely

hope your boating will be pleasant!

Mercury Marine

EPA Emissions Regulations

Outboards sold by Mercury Marine in the United States are

certified to the United States Environmental Protection Agency

as conforming to the requirements of the regulations for the

control of air pollution from new outboard motors. This

certification is contingent on certain adjustments being set to

factory standards. For this reason, the factory procedure for

servicing the product must be strictly followed and, wherever

practicable, returned to the original intent of the design.

Maintenance, replacement, or repair of the emission control

devices and systems may be performed by any marine engine

repair establishment or individual.

iv eng

Engines are labeled with an emission control information decal

as permanent evidence of EPA certification.

! WARNING

The engine exhaust from this product contains chemicals

known to the state of California to cause cancer, birth defects

or other reproductive harm.

Warranty Message

The product you have purchased comes with a limited warranty

from Mercury Marine. The terms of the warranty are set forth in

the Warranty Information section of this manual. The warranty

statement contains a description of what is covered, what is not

covered, the duration of coverage, how to best obtain warranty

coverage, important disclaimers and limitations of damages, and

other related information. Please review this information.

The description and specifications contained herein were in

effect at the time this manual was approved for printing. Mercury

Marine, whose policy is one of continued improvement, reserves

the right to discontinue models at any time, and to change

specifications, designs, methods, or procedures without notice

and without incurring obligation.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.

Printed in the U.S.A.

Alpha, Axius, Bravo One, Bravo Two, Bravo Three, Circle M with

Waves Logo, K‑planes, Mariner, MerCathode, MerCruiser,

Mercury, Mercury with Waves Logo, Mercury Marine, Mercury

Precision Parts, Mercury Propellers, Mercury Racing,

MotorGuide, OptiMax, Quicksilver, SeaCore, Skyhook,

SmartCraft, Sport‑Jet, Verado, VesselView, Zero Effort, Zeus,

and #1 On the Water are registered trademarks of Brunswick

Corporation. Mercury Product Protection is a registered service

mark of Brunswick Corporation.

eng v

Mercury Premier Service

Mercury evaluates the service performance of its dealers and

assigns its highest rating of "Mercury Premier" to those

demonstrating an exceptional commitment to service.

Earning a Mercury Premier Service rating means a dealer:

• Achieves a high 12‑month service Customer Satisfaction

Index (CSI) score for warranty service.

• Possesses all of the necessary service tools, test

equipment, manuals, and parts books.

• Employs at least one certified or master technician.

• Provides timely service for all Mercury Marine customers.

• Offers extended service hours and mobile service, when

appropriate.

• Uses, displays, and stocks an adequate inventory of

genuine Mercury Precision Parts.

• Offers a clean, neat shop with well‑organized tools and

service literature.

vi eng

eng vii

WARRANTY INFORMATION

Warranty Registration United States and Canada....................... 1

Transfer of Warranty United States and Canada.........................1

Transfer of Mercury Product Protection (Extended Service

Coverage) Plan United States and Canada.................................2

3 Year Limited Warranty Against Corrosion................................ 3

Warranty Coverage and Exclusions............................................ 6

U.S. EPA Emissions Limited Warranty........................................ 8

Emission Control System Components....................................... 8

California Emissions Limited Warranty........................................ 9

California Air Resources Board Explanation of Your California

Emission Control Warranty Statement.......................................13

Emission Certification Star Label............................................... 14

Warranty Policy—Australia and New Zealand........................... 15

Global Warranty Charts Outboard and Jets...............................21

viii eng

General Information

Boater's Responsibilities............................................................ 27

Before Operating Your Outboard............................................... 27

Boat Horsepower Capacity........................................................ 28

High‑Speed and High‑Performance Boat Operation................. 29

Outboard Remote Control Models ............................................ 29

Remote Steering Notice.............................................................30

Lanyard Stop Switch.................................................................. 31

Stopping the Boat in an Emergency.......................................... 33

Protecting People In The Water.................................................34

Passenger Safety Message ‑ Pontoon Boats and Deck Boats

................................................................................................... 35

Wave and Wake Jumping.......................................................... 37

Safety Instructions for Hand‑Tilled Outboards........................... 37

Exhaust Emissions.................................................................... 38

Selecting Accessories for Your Outboard.................................. 41

Safe Boating Recommendations............................................... 41

Recording Serial Number.......................................................... 44

40 Jet FourStroke Specifications............................................... 45

Component Identification........................................................... 46

Transporting

Trailering Boat/Outboard........................................................... 47

Transporting Portable Fuel Tanks............................................. 47

Fuel and Oil

Fuel Recommendations............................................................. 49

Low Permeation Fuel Hose Requirement ................................. 50

EPA Pressurized Portable Fuel Tank Requirements................. 51

Fuel Demand Valve (FDV) Requirement................................... 51

Mercury Marine's Pressurized Portable Fuel Tank.................... 52

Filling Fuel Tank........................................................................ 53

Engine Oil Recommendations................................................... 54

Checking and Adding Engine Oil............................................... 54

eng ix

Features and Controls

Remote Control Features.......................................................... 56

Warning System........................................................................ 57

Power Trim and Tilt....................................................................59

Throttle Grip Friction Adjustment ‑ Tiller Handle Models........... 63

Steering Friction Adjustment ‑ Tiller Handle Models..................63

Replaceable Jet Drive Shear Key.............................................. 64

Operation

Important Daily Inspection Before Each Use ............................ 65

Prestarting Check List................................................................65

Operating in Freezing Temperatures......................................... 66

Operating in Saltwater or Polluted Water.................................. 66

Operating in Shallow Water....................................................... 67

How the Jet Drive Operates.......................................................67

Stopping the Boat in an Emergency.......................................... 69

Steering the Boat....................................................................... 69

Mooring the Boat....................................................................... 70

Water Intake Blockage...............................................................71

Clearing A Lodged Impeller....................................................... 71

Pre‑Starting Instructions............................................................ 72

Engine Break‑in Procedure........................................................72

Starting the Engine ‑ Remote Control Models........................... 73

Starting the Engine ‑ Tiller Handle Models................................ 75

Gear Shifting ............................................................................. 78

Stopping the Engine ................................................................. 79

Emergency Starting .................................................................. 80

x eng

Maintenance

Outboard Care........................................................................... 83

EPA Emissions Regulations...................................................... 83

Inspection and Maintenance Schedule...................................... 84

Flushing the Cooling System..................................................... 86

Top Cowl Removal and Installation........................................... 88

Exterior Care..............................................................................88

Battery Inspection ..................................................................... 89

Fuel System............................................................................... 89

Steering Link Rod Fasteners..................................................... 91

Corrosion Control Anode........................................................... 92

Spark Plug Inspection and Replacement...................................93

Steering Pull Adjustment........................................................... 94

Worn/Dull Impeller..................................................................... 94

Impeller Clearance Adjustment..................................................95

Fuse Replacement.....................................................................96

Timing Belt Inspection............................................................... 97

Lubrication Points...................................................................... 97

Checking Power Trim Fluid......................................................101

Changing Engine Oil ............................................................... 102

Submerged Outboard.............................................................. 103

Storage

Storage Preparation.................................................................104

Protecting External Outboard Components............................. 105

Protecting Internal Engine Components.................................. 105

Jet Drive...................................................................................105

Positioning Outboard for Storage............................................ 105

Battery Storage........................................................................ 105

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