Medema Mini Crosser X1 Manual de usuario

Service Manual

Mini Crosser X1

1533-2001-S ver. 1.0.2 - January 2020 GB

medemagroup

Service Manual 1533-2001-S 2 of 112 Version 1.0.2/2020

Medema Production A/S

Serial number: ___-______________-______-_______

Delivery date: ________________ Year 20______

This vehicle was supplied by: Date: /

Medema A/S

Enggårdvej 7

Snejbjerg

DK-7400 Herning

Denmark

Phone: +45 70 10 17 55

Mail: [email protected]

Dealer:

For this product You can expect to nd the following documentation:

• User manual

• Service manual

• Spare parts list

• Presell information.

Service Manual 1533-2001-S 3 of 112 Version 1.0.2/2020

Medema Production A/S

Content

Introduction...........................................................................5

Intended occupant................................................................6

Help for the visually impaired .............................................6

FSN (Field Safety Notice).....................................................6

Symbols.................................................................................7

Warning! ................................................................................7

Contagion!.............................................................................7

Safe servicing .......................................................................8

Tool list ..................................................................................9

Storage ..................................................................................10

Cleaning ................................................................................10

Declaration of conformity....................................................11

Medema A/S Warranty..........................................................12

Control panel ........................................................................13

Preparations / Adjustments prior to use ............................15

Electric seat adjustment ......................................................17

Seat rotation..........................................................................18

Steering column ...................................................................19

Serial number........................................................................20

Driving the Mini Crosser X1 ................................................21

Lap belt..................................................................................24

Specic driving situations...................................................26

Long hills/difcult ground ...................................................28

Anti-tilt wheels / stabilisers .................................................29

General care and maintenance ...........................................30

Insurance...............................................................................31

Batteries ................................................................................32

Battery weight.......................................................................32

Charging................................................................................32

Battery disposal....................................................................33

Storage ..................................................................................35

Cleaning ................................................................................35

Service summary for Mini Crosser X1................................36

Troubleshooting ...................................................................41

Programming unit.................................................................44

Programming via PC ............................................................45

Information about the vehicle via PC .................................47

Fuses .....................................................................................52

Summary of battery connections........................................53

Sockets and control panel...................................................54

Brakes....................................................................................55

Disengagement.....................................................................56

Transporting by motor vehicle............................................57

Securing to vehicle oor with belts....................................58

Service Manual 1533-2001-S 4 of 112 Version 1.0.2/2020

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Transporting by plane ..........................................................61

Towing ...................................................................................61

Changing the wheels............................................................62

Replace the wigwag potentiometer ....................................67

Replace the speed potentiometer.......................................69

Replace the head..................................................................71

Replace the circuit board.....................................................72

Replace headlights...............................................................74

Replace gas spring for steering collumn...........................76

Replace the front springs ....................................................77

Replace rear spring..............................................................78

Replace tail light...................................................................79

Replace batteries..................................................................80

Replace transaxle.................................................................81

Replace cable for hand brake..............................................84

Replace the magnetic brake................................................86

Replace fuses .......................................................................88

Replace coal..........................................................................89

Replace the controller..........................................................91

Dimensioned drawing, Mini Crosser X1 3W.......................93

Dimensioned drawing, Mini Crosser X1 4W.......................94

Introduction to the Ergo2 seat ............................................95

Basket on seatback..............................................................100

Front wheel alignment, 4W..................................................101

Technical data.......................................................................102

Weight of the seats...............................................................105

Checklist for servicing X1: .................................................106

Electrical circuit diagram.....................................................108

Service Manual 1533-2001-S 5 of 112 Version 1.0.2/2020

Medema Production A/S

Introduction

This manual contains servicing instructions for the Mini Crosser

X1 mobility scooter.

The Service Manual is a supplement to our Spare Parts Cata-

logue and User Manual.

You have now taken possession of an electric mobility Mini

Crosser developed for outdoor driving by active users. It is what

is called a Class C vehicle in according to the European classi-

cation of electric wheelchairs.

The Mini Crosser X1 is designed for safe travel for at least 10

years, up to a max. of 5,000 hours, providing it has service and

safety inspections every third year, which is equivalent to around

1500 operating hours. The service must be carried out either by

Medema A/S or an authorised workshop.

IMPORTANT! For safety reasons it is of the utmost importance

that the servicing and safety check intervals are complied with,

as this minimises the risk of brake failure and short-circuits in the

wiring, which could generate heat and cause a re.

If help is required with troubleshooting, Medema is always happy to

provide telephone assistance. If the problem seems to be an elec-

trical fault that prevents the scooter from working, please tell us the

error code. This can be found on the battery indicator on the control

panel. Read more about this in the section on Troubleshooting.

Please also have the scooter’s serial number handy when con-

tacting Medema A/S.

If you have any questions that are not answered directly by this

manual, you are always welcome to contact us at:

Medema A/S

Phone: +45 70 10 17 55

E-mail: [email protected]

Internet: www.medema.com

NB: Errors and omissions excepted. Specications subject to change.

Medema A/S also reserves the right to update the service manual

in line with any modications or improvements to the product.

Service Manual 1533-2001-S 6 of 112 Version 1.0.2/2020

Medema Production A/S

Intended occupant

The intended occupant of the Mini Crosser X is a person with

limited ability of walking themselves.

The occupant must be able to see in order to register trafc sig-

nals and other road users when driving in trafc. The occupant

can be deaf and/or speechless.

The occupant must have a cognitive ability to understand the

operation of a scooter and its buttons and icons.

The Mini Crosser can be driven with only one hand either left or

right.

The maximum occupant weight is 175 kg.

Help for the visually impaired

If you have difculty reading small print in the user manual, we

recommend that you visit our website, where you can read this

manual in PDF format. You can enlarge the PDF manual on

your PC monitor to suit your needs and preferences.

If you nd it difcult to understand the manual and have general

questions about the product, please feel free to contact us. You

can nd our contact info on page two in this user manual.

You can nd manuals for all our products on our web page

www.medema.dk. Or contact Medema A/S, and we can send

the manuals in a mail for you. Find the contact information on

page two in this manual.

FSN (Field Safety Notice)

All information concerning safety can be found at www.mede-

ma.com, which is always updated with the latest safety informa-

tion. In the event of important safety-related changes, we will

notify our customers directly (FSN).

Service Manual 1533-2001-S 7 of 112 Version 1.0.2/2020

Medema Production A/S

Symbols

Used in the manual to indicate sections describing situations

where extra care is required owing to the risk of personal injury.

Used to indicate sections on electromagnetic compatibility

(EMC).

Warning!

For safety reasons the vehicle must not be lent to persons who

are not completely familiar with it. The vehicle is designed for

one person only.

The Mini Crosser X1 has been designed for users weighing

max. 175 kg. Can be supplied in a HD version as standard for a

max person weight of 250 kg.

Contagion!

A standard Mini Crosser is equipped with tyres that does not

contage, but if another type of tyres are used, it can sometimes

rub off on oor coverings, particularly linoleum. Medema A/S

assumes no responsibility in case of contagion.

To prevent this, we recommend that you protect delicate oors

with some sort of driving surface.

Service Manual 1533-2001-S 8 of 112 Version 1.0.2/2020

Medema Production A/S

Safe servicing

• To avoid injuries to both the service engineer and the subsequent

user of the scooter, it is important to get to know the product be-

fore servicing it.

• Be particularly aware of the following:

• The Mini Crosser MUST be turned off at the main switch. If elec-

trical components are being serviced, the positive terminal on the

battery MUST also be disconnected.

• If the voltage needs to be measured in the course of troubleshoot-

ing, take great care not to short-circuit anything.

• Take great care not to short-circuit the battery terminals.

• Be careful not to lift heavy parts such as the seat, battery and

motor gear incorrectly or drop them.

• Make sure to raise one rear wheel off the ground so that the

scooter cannot drive off accidentally.

• Use professionally maintained tools.

• Where lock nuts are used, NEW ones MUST be tted when the

scooter is reassembled.

• Take care to t new cable strips in the same way as the old ones.

Make sure that no cables can be trapped by moving parts or stick

out in such a way as to catch on things.

• End every service by making sure that the product is roadworthy:

- Check that all the connectors are plugged in correctly.

- Check that all the mechanical parts are properly secured.

• Turn the scooter on and check

- that the magnetic brake clicks when the accelerator is activated.

- When the accelerator is released, it must not be possible to

push the scooter.

Service Manual 1533-2001-S 9 of 112 Version 1.0.2/2020

Medema Production A/S

Tool list

The following tools are needed to service the scooter:

• Circlip pliers

• Allen keys

• Box spanners, 7-17 mm

• Open-ended spanners, 7-17 mm

• Phillips and torx screwdrivers, 10/15/20/25 slot

• Needle-nose pliers

• Side-cutting pliers

• Plastic hammer

• Set of punches

• Retractable knife

• Steel brush

• Water pump pliers

• Wire strippers

• Crimping tool

• Pliers for Molex 5556/5558 crimps

• Riveting pliers

• Small cable ties

• Multimeter

• Battery tester

• Tyre pressure gauge

• Tyre pump with Schrader valve

• Acid-free oil and grease

• Loctite El-zink = 2400, A2 = 2700, bearings = 6300

• Cable ties

• PC

• PC Programming package for S200

Service Manual 1533-2001-S 10 of 112 Version 1.0.2/2020

Medema Production A/S

Storage

The Mini Crosser is designed for use in all types of weather.

The scooter should, however, be stored and charged under cov-

er at temperatures in excess of 0°C. The charger must also be

kept dry.

If the scooter is not going to be used for a long time, it is advis-

able to protect the tyres by chocking the scooter up. It is also a

good idea to cover the scooter to protect it from dirt, dust and

sunlight.

Cleaning

The Mini Crosser should be cleaned with a damp cloth. A little

washing-up liquid can be used if necessary. The plastic covers

can be polished with an ordinary glass cleaner or car wax.

Note!

Using a high-pressure cleaner or hose may damage the Mini

Crosser’s electronics.

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