MB ZTS Manual de usuario
M-B Companies, Inc.
1615 Wisconsin Ave.
P. O. Box 200
New Holstein, WI 53061-0200
(920) 898-1560 or 800-558-5800
FAX: (920) 898-4588
OPERATOR’S AND PARTS MANUAL
Model ZTS
Zero Turn Sweeper
Publication: ZTS-080812
11/15/12
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Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
TABLE OF CONTENTS
INTRODUCTION ..............................................................................................................3
Operator’s Manual .................................................................................................3
Identication Numbers ...........................................................................................3
SAFETY ............................................................................................................................4
Safety Alerts ...........................................................................................................4
Safety Decals .........................................................................................................4
Pre-Start Guidelines...............................................................................................4
Operation Guidelines .............................................................................................5
Slope Operation .....................................................................................................6
Service And Maintenance ......................................................................................6
ANSI B71.3-1995 Warnings ...................................................................................7
ASSEMBLY ......................................................................................................................8
Pre-Inspection ........................................................................................................8
Assembly ...............................................................................................................8
CONTROLS AND FEATURES .......................................................................................11
OPERATION ...................................................................................................................12
Checks Before Each Start-Up ..............................................................................12
Operating The Power Broom ...............................................................................12
Engine Speed ......................................................................................................12
Brush Angle Adjustment .......................................................................................12
OPTIONAL EQUIPMENT ...............................................................................................13
Dirt Deector Installation ......................................................................................13
ADJUSTMENT & SERVICE ...........................................................................................14
Brush Height Adjustment .....................................................................................14
Belt Replacement.................................................................................................14
Shear Pin Replacement .......................................................................................15
Brush Segment Replacement ..............................................................................15
MAINTENANCE .............................................................................................................16
Maintenance Schedule ........................................................................................16
Lubrication ...........................................................................................................16
STORAGE ......................................................................................................................17
Temporary Storage (30 Days Or Less) ................................................................17
Long Term Storage (Longer Than 30 Days) ........................................................17
TROUBLESHOOTING ...................................................................................................18
SERVICE PARTS ...........................................................................................................19
Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
TABLE OF CONTENTS
PARTS LIST ...................................................................................................................20
Broom Head Assembly ........................................................................................20
Brush Assembly ...................................................................................................22
Broom Drive Assembly .........................................................................................23
Decals ..................................................................................................................25
Dirt Deector Assembly (Option)..........................................................................26
FASTENER TORQUE RECOMMENDATION ................................................................27
Torque For Standard Fasteners ...........................................................................27
Torque-Tension Relationship For Metric Fasteners .............................................28
WARRANTY ...................................................................................................................29
3
Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
INTRODUCTION
OPERATOR’S MANUAL
This manual describes the installation and operation of the M-B
Companies Zero Turn Sweeper.
You must read, understand and comply with all the safety and
operating instructions in this manual before attempting to set-up and
operate your unit.
Failure to comply with the safety and operating instructions can result
in loss of machine control, serious personal injury to you and/or
bystanders, and risk of equipment and property damage.
IDENTIFICATION NUMBERS
When contacting your authorized dealer for information, replacement
parts or service, you MUST have the model and serial number of your
broom head and drive unit.
The broom head serial number plate/decal can be found in the location
shown in Figure 1. Record the serial number in the space provided.
Broom Serial Number:
Figure 1
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Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
4
SAFETY
SAFETY ALERTS
Signal words and alert symbols notify of important safety precautions.
DANGER!
Indicates a hazardous situation
which, if not avoided, will result in
serious injury or death.
WARNING!
Indicates a hazardous situation
which, if not avoided, could result
in serious injury or death.
CAUTION!
Indicates a hazardous situation
or unsafe practice which, if not
avoided, could result in minor
or moderate injury or property
damage.
SAFETY DECALS
Reading this manual and the safety instructions it contains will provide
you with the necessary basic knowledge to operate this equipment
safely and effectively. We have also placed several safety labels on the
unit to remind you of this important information while you are operating
your unit.
All DANGER, WARNING, CAUTION, and instructional messages on
your unit should be carefully read and obeyed. Bodily injury can result
when these instructions are not followed. The information is for your
safety and it is important.
These labels will act as a constant visual reminder to you, and others
who may use the equipment, to follow the safety instructions necessary
for safe, effective operation.
If any of these labels are lost or damaged, replace them at once. See
you local dealer for replacements.
PRE-START GUIDELINES
• Install any covers or guards which may have been removed for
shipping purposes.
• Before starting equipment, walk around equipment, making a visual
inspection that all safety devices are properly installed and secured.
• Check that all hardware, fasteners, hydraulic ttings, etc. are in good
condition and properly fastened. Replace any fatigued or damaged
items with proper replacements.
• Personnel who are not required to be in the work area should be
kept away. Never start the equipment unless you are absolutely
certain that everyone in the area is clear of the machine and aware it
is being started.
• Follow the manufacturer’s recommended start-up procedure.
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Publication: ZTS-080812
M-B Companies, Inc. 11/15/12 5
SAFETY
OPERATION GUIDELINES
Read, understand and follow all instructions in the manual and on the
unit before starting.
• To avoid serious injury or death, do not modify equipment. Any
modications made to equipment can be dangerous and can void
equipment warranty.
• Never defeat a safety device to make a task easier.
• Always wear proper apparel when operating equipment; safety
glasses, face shield or goggles, ear protection, and dust mask. Tie
hair back. Never wear loose clothing or jewelry that could get caught
in moving parts.
• Never operate equipment with covers or guards removed. Rotating
parts can cause severe injury. Keep hands, feet, hair, jewelry and
clothing away from all moving parts.
• Only allow responsible adults who are familiar with the instructions,
to operate the unit (local regulations can restrict operator age).
• Clear the area of objects such as rocks, toys, wire, etc., which could
be picked up and thrown.
• Be aware of surroundings. Be sure the area is clear of other people,
bystanders or pets. Stop unit if anyone enters the area.
• Always look down and behind before and while traveling in reverse.
• Be aware of discharge direction and do not point discharge
at anyone. Do not point the discharge at glass enclosures,
automobiles, or windows.
• Always stand clear of the discharge area when operating this unit.
• Disengage all clutches and PTO’s before starting engine.
• Never leave a running machine unattended. Always disengage the
attachment and traction controls, lower the attachment, set the park
brake, stop the engine and remove the ignition key before leaving
the machine.
• Operate only in daylight or good articial light.
• Never carry passengers.
• Do not operate the unit while under the inuence of drugs, alcohol or
other medication.
• Watch for trafc when operating near or crossing roadways.
• Use extra care when loading or unloading the unit into a trailer or
truck.
• Keep in mind the operator is responsible for accidents occurring to
other people or property.
• Data indicates that operators, age 60 years and above, are involved
in a large percentage of power equipment-related injuries. These
operators should evaluate their ability to operate the unit safely
enough to protect themselves and others from injury.
• All operators should seek and obtain professional and practical
instruction.
• Protect eyes, face and head from objects that may be thrown from
unit. Wear appropriate hearing protection.
• Always wear substantial footwear and appropriate clothing. Wear
footwear that improves traction on slippery slopes. DO NOT wear
long scarves or loose clothing that could become entangled in
moving parts.
• Abnormal Vibrations are a warning of trouble. Striking a foreign
object can damage unit. Stop unit and engine. Wait for all moving
parts to stop. Inspect unit and make any necessary repairs before
restart.
• Never place your hands or any part of your body or clothing inside or
near any moving part while unit is running.
• Stop engine before: refueling, cleaning, making adjustments or
removing the attachment assembly.
• Follow the drive unit manufacturer’s recommendations for wheel
weights or counter weights.
• Make any adjustments before operating unit.
• Do not touch parts which may be hot from operation. Allow such
parts to cool before attempting to service the unit.
• Before using, always visually check that hardware is present, intact
and secure. Replace worn or damaged parts.
• Never operate the machine with damaged guards, or without safety
protective devices in place.
• Original purchaser of this unit was instructed by the seller on safe
and proper operation. If unit is to be used by someone other than
original purchaser; loaned, rented or sold, ALWAYS provide this
manual and any needed safety training before operation.
• The Operator must understand the functions and parameters of
all controls and how to operate, as well as how to STOP in an
Emergency.
• Do not operate on wet surfaces. Reduced traction could cause
sliding.
• Do not shift to neutral and coast down hills.
• Keep children out of the area and under the watchful care of another
responsible adult.
• Be alert and turn unit off if children enter the area.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
NOTE: All reference to left, right, front, or rear are given from the
operator position and facing forward.
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Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
6
SAFETY
SLOPE OPERATION
WARNING!
Never operate on slopes greater
than 17.6 percent (10°), which is a
rise of 3-1/2 feet (106 cm) vertically
in 20 feet (607 cm) horizontally.
When operating on slopes use
additional wheel weights or
counterweights. See your dealer
to determine which weights are
available and appropriate for your
unit.
Select slow ground speed before
driving onto slope. Travel UP and
DOWN the slope, never across the
face, use caution when changing
directions and DO NOT START OR
STOP ON SLOPE.
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes require
extra caution. If you cannot back up the slope or if you feel uneasy on
it, do not operate on it.
Do
• See your authorized dealer for recommendations regarding
counterweights to improve stability.
• Travel up and down slopes, not across.
• Remove obstacles such as large rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the
unit. Snow can hide obstacles.
• Use slow speed. Tires may lose traction on slopes.
• Choose a low gear so that you will not have to stop or shift while on
the slope.
• Keep all movement on the slopes slow and gradual.
• Do not make sudden changes in speed or direction.
• Always keep unit in gear especially when traveling downhill.
Do Not
• Do not start or stop on a slope. If tires lose traction, disengage the
broom and proceed slowly straight down the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.
• Do not operate near drop-offs, ditches, or embankments. The unit
could suddenly turn over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
SERVICE AND MAINTENANCE
• Maintain or replace safety and instruction labels as necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation
regularly and make necessary repairs if they are not functioning
properly.
• Keep unit free of debris build-up.
• Stop and inspect the equipment if you strike an object. Repair, if
necessary, before restarting.
• Never make adjustments or repairs with the engine running unless
specied otherwise in the engine manufacturer’s manual.
• Components are subject to wear, damage, and deterioration.
• Frequently check components and replace with manufacturer’s
recommended parts, when necessary.
• Check control operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specications on all settings and
adjustments.
• Only authorized service locations should be utilized for major service
and repair requirements.
• Never attempt to make major repairs on this unit unless you
have been properly trained. Improper service procedures can
result in hazardous operation, equipment damage and voiding of
manufacturer’s warranty.
• Disengage broom and traction, stop the vehicle engine, and
disconnect the spark plug wire(s) before: performing service work or
if the unit vibrates abnormally.
• After striking an object, inspect the machine for damage and make
repairs before restarting and operating the equipment.
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Publication: ZTS-080812
M-B Companies, Inc. 11/15/12 7
SAFETY
ANSI B71.3-1995 WARNINGS
Training
1. Read the operating and service instruction manual carefully.
Be thoroughly familiar with the controls and the proper use of
the equipment. Know how to stop the unit and disengage the
controls quickly.
2. Never allow children to operate the equipment.
3. Never allow adults to operate the equipment without proper
instruction.
4. Keep the area of operation clear of all persons, particularly small
children and pets.
5. Exercise caution to avoid slipping or falling especially when
operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used
and remove all doormats, sleds, boards, wires, and other foreign
objects.
2. Disengage all clutches and shift into neutral before starting
engine (motor).
3. Do not operate the equipment without wearing adequate outer
garments. Wear footwear that will improve footing on slippery
surfaces.
4. Never attempt to make any adjustments while the engine
(motor) is running (except when specically recommended by
the manufacturer).
5. Let engine (motor) and machine adjust to outdoor temperatures
before starting to clear snow.
6. Always wear safety glasses or eye shields during operation or
while performing an adjustment or repair to protect eye from
foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear
of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel
drives, walks, or roads. Stay alert for hidden hazards or trafc.
3. After striking a foreign object, stop the engine (motor), remove
the wire from the spark plug, disconnect the cord on electric
motors, thoroughly inspect the power broom for any damage,
and repair the damage before restarting and operating the
power broom.
4. If the unit should start to vibrate abnormally, stop the engine
(motor) and check immediately for the cause. Vibration is
generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating
position, before making any repairs, adjustments, or inspections.
6. When cleaning, repairing, or inspecting make certain the broom
and all moving parts have stopped. Disconnect the spark plug
wire and keep the wire away from the plug to prevent accidental
starting.
7. Do not run the engine indoors except for starting the engine or
for transporting the power broom in or out of the building. Open
the outside doors; exhaust fumes are dangerous.
8. Do not clear snow across the face of slopes. Exercise extreme
caution when changing direction on slopes. Do not attempt to
clear steep slopes.
9. Never operate the power broom without proper guards plates, or
other safety protective devises in place.
10. Never operate the power broom near glass enclosures,
automobiles, window wells, drop-offs, and the like without
proper adjustment of the discharge angle. Keep children and
pets away.
11. Do not overload the machine capacity by attempting to clear
snow, sand or dirt at too fast a rate.
12. Never operate the machine at high transport speeds on slippery
surfaces. Look behind and use care when backing.
13. Never direct discharge at bystanders or allow anyone in front of
the unit.
14. Disengage power to the broom when power broom is
transported or not in use.
15. Use only attachments and accessories approved by the
manufacturer of the power broom (such as wheel weights,
counterweights, cabs, and the like).
16. Never operate the power broom without good visibility or light.
Always be sure of your footing, and keep a rm hold on the
handles. Walk, never run.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for
proper tightness to be sure the equipment is in safe working
condition.
2. Never store the machine with fuel in the fuel tank inside a
building where ignition sources are present such as hot water
and spacer heaters, clothes dryers, and the like. Allow the
engine to cool before storing in any enclosure.
3. Always refer to the operator’s guide instructions for important
details if the power broom is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels as necessary.
5. Run the machine a few minutes after moving snow to prevent
freeze-up of the broom assembly.
6. Always observe safe refueling and fuel handling practices when
refueling the unit after transportation or storage.
7. Always follow the engine manual instructions for storage
preparations before storing the unit for both short and long term
periods.
8. Always follow the engine manual instructions for proper start-up
procedures when returning the unit to service.
8
Publication: ZTS-080812
M-B Companies, Inc. 11/15/12
INTRODUCTIONASSEMBLY
The ZTS Sweeper is designed to be used with Zero Turn lawn tractors.
Do no make any modications to the attachment, the mounting frame
or associated hardware. Any modications may void the equipment
warranty.
PRE-INSPECTION
Review the list below to identify and validate that all the required
parts and fasteners are present. Contact M-B Companies if items are
missing. Additional fasteners and clips can be purchased locally.
Figure 2
Loose Parts
QTY Description
2 Caster Wheel, 5" 3/4"
2 HHCS .25-20 UNC x 1.500
1 HHCS 3/8-16 UNC x 1.750
2 Nut, Hex ESNA, 1/4-20 NC
2 Pin, Clevis 1/2 x 2-1/2
2 Tube, Caster
1 Rod Swing CTRL
1 Swing Tube Assy
1 Head Assembly, ZTS 60"
1 Actuator, Linear 4" Stroke Electric Option Only
ASSEMBLY
The attachment mount should already be mounted to the tractor.
Installation of the attachment mount is described in the publication for
the Zero Turn Attachment Mount to be used with your tractor.
If this tractor will be using the manual lift and swing controls, install the
guide bracket.
a. Position the bracket on top of the front lift assist mount.
b. Use two bolts with washers and nuts to secure it in place.
B
Figure 3
The following steps describe how to mount the broom head.
1. Open the attachment pins.
a. Pull out on both pins and rotate to hold them in the out
position.
A
Figure 4
2. Mount the broom head.
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