Max RE-BAR-TIER RB397CE Instrucciones de funcionamiento

RB397(CE)

RE-BAR TYING TOOL

OPERATING and MAINTENANCE MANUAL

ENGLISH

WARNING

BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY

WARNING AND INSTRUCTIONS.

KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.

DEFINITIONS OF SIGNAL WORDS

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

NOTE: Emphasizes essential information.

INDEX

1. SAFETY INSTRUCTIONS..................................................2

2. SAFETY FEATURES .........................................................7

3. SPECIFICATIONS AND TECHNICAL DATA.....................9

4. BATTERY INSTRUCTIONS.............................................12

5. OPERATING INSTRUCTIONS ........................................16

6. MAINTENANCE...............................................................23

7. Cleaning Manual.............................................................23

8. STORAGE........................................................................25

9. TROUBLE SHOOTING/REPAIRS ...................................26

1. SAFETY INSTRUCTIONS

WARNING

TO AVOID SEVERE PERSONAL INJURY OR

PROPERTY DAMAGE

BEFORE USING THE TOOL, READ CARE-

FULLYAND UNDERSTAND THE FOLLOW-

ING "SAFETY INSTRUCTIONS":

PRECAUTIONS ON USING THE TOOL

This equipment is a tool for use in tying re-bars.

Using this equipment for other applications or in

ways not specified in the manual may lead to

serious accident. Be sure to strictly observe the

items written in this manual. Persons not con-

cerned with the work, particularly children,

should be kept away from the work site and

should not be allowed to touch this equipment.

1. WEAR SAFETY GLASSES OR GOGGLES

The employer and the user must make sure

that proper eye protection is worn when the

tool is being used. Eye protection equip-

ment must conform to the requirements of

the American National Standards Institute,

ANSI Z87.1 (Council Directive 89/686/EEC

of 21 DEC. 1989) and it must provide frontal

and side protection.

NOTE: Nonside-shielded spectacles and

face shields alone do not provide adequate

protection.

2. EAR PROTECTION MAY BE REQUIRED

IN SOME ENVIRONMENTS

Because working conditions may include

exposure to high noise levels that could lead

to hearing damage, the employer and the

user should make sure that necessary

hearing protection is provided and used by

the operator and others in the work area.

3. DO NOT ALLOW CHILDREN NEAR THE

TOOL

Allow no bystanders, especially children,

near the tool during its operation.

4. DO NOT USE THE TOOL IN THE RAIN,

WHERE WATER IS SPLASHING, IN A

WET PLACE, OR IN A DAMP PLACE

Using the tool in these or similar conditions

will increase the risk of electric shock, dan-

gerous malfunction, and overheating.

Examine tightness

5. INSPECT THE PARTS BEFORE MOUNT-

ING THE BATTERY PACK

•Examine the screws to make sure they

are securely tightened.

Incomplete tightening may result in an

accident or breakage. If a screw is loose,

retighten it completely.

•Inspect parts for damage.

Parts will wear over periods of use. Look

also for missing and defective parts and

for parts of poor quality. If a part must be

replaced or repaired, purchase the re-

placement part at an authorized MAX Co.,

Ltd. distributor.

Use only genuine authorized replacement

parts.

OFF

LOCK

6. BE SURE TO SET THE MAIN SWITCH TO

OFF, TO LOCK THE TRIGGER, AND DE-

TACH THE BATTERY PACK WHEN

CHANGING THE BATTERY PACK, WHEN

REPLACING OR ADJUSTING THE

TIE-WIRE, WHEN ABNORMALITIES

OCCUR, AND WHEN THE EQUIPMENT IS

NOT BEING USED

Leaving the equipment switched on in these

situations may cause breakdowns or dam-

age.

7. KEEP FINGERS AND BODY PARTS

CLEAR OF THE FEEDER ARM AND

CURL GUIDE AT ALL TIMES

Failure to do so may result in serious injury.

12. AFTER BATTERY INSTALLATION IF THE

13. NEVER MODIFY THE TOOL rformance

14. MAINTAIN THE TOOL IN GOOD OPE

8. KEEP FINGERS AND BODY PARTS

AWAY FROM THE TIE-WIRE REEL WHEN

TOOL IS IN OPERATION

Failure to do so may result in serious injury.

9. DO NOT POINT THE TOOL AT ANYONE

Personal injury may result if the tool catches

an operator or anyone working near him.

While working with the tool, be extremely

careful not to bring hands, legs, and other

body parts near the arm of the tool.

10. WHEN THE TOOL IS NOT IN OPERATION

KEEP YOUR FINGERS OFF THE TRIG-

GER

Failure to do so may cause accidental tying,

leading to serious injury.

11. NEVER OPERATE THE TOOL UNDER

ANY ABNORMAL CONDITION

If the tool is not in good working order, or if

any abnormal condition is noticed, switch it

off immediately (set the Main switch at OFF),

lock the Trigger and have it examined and

repaired.

TOOL OPERATES WITHOUT THE TRIG-

GER BEING PULLED OR THE OPERA-

TOR NOTICES UNUSUAL HEAT, SMELL,

OR SOUND, DISCONTINUE OPERATION

Failure to do so may lead to serious injury.

Return to dealer for safety inspection.

Modifying the tool will impair pe

and operating safety. Any modification may

lead to serious injury and void the tool war-

ranty.

R-

ATING CONDITION

To secure operating safety and ensure top

performance, keep the tool free of wear an

damage. Also keep the tool's hand grip dry

and clean, especially free of oil and grease.

JPL914

15. USE ONLY THE AUTHORIZED BATTERY

PACK

Use only MAX JPL914 battery pack. If the

tool is connected to a power supply other

than the authorized pack, such as a re-

chargeable battery, a dry cell, or a storage

battery for use in automobiles, the tool may

be damaged, break down, overheat, or even

catch on fire. Do not connect this tool to any

power supply except the MAX JPL914 bat-

tery pack.

JC928

16. TO ENSURE MAXIMUM PERFORMANCE,

FULLY CHARGE THE BATTERY BEFORE

USE

A new battery pack or one not used for ex-

tended periods may have self-discharged

and thus may need recharging to restore it

to a fully charged condition. Before operat-

ing the tool, make sure to charge the Battery

pack with the designated MAX Battery

charger JC928.

JC928

17. BATTERY CHARGING PRECAUTION

1 Use only MAX Battery charger JC928

and Battery Pack JPL914

Failure to do so may cause the Battery to

overheat or catch fire leading to serious

injury.

100~240V

2 Charge the Battery from AC between

100V and 240V wall sockets

Failure to do so may result in overheating,

or inadequate charging possibly causing

serious injury.

3 Never use a transformer

4 Never connect the Battery charger to

an engine generator direct-current

power supply

The charger will break down or be dam-

aged from burning.

5 Avoid charging the Battery pack in the

rain, in a damp place, or where water

is splashing

Charging a damp or wet Battery pack will

cause an electric shock or a short circuit

that may lead to damage from burning

and even the tool catching on fire.

6 Do not touch the power cord or plug

with a wet hand or glove

This may cause injury from electric shock.

7 Do not put a cloth or any other cover

on the Battery charger while the Bat-

tery pack is being charged

This will cause overheating and damage

from burning, or the Charger may even

catch fire.

8 Keep the Battery pack and Battery

charger away from heat and flames

9 Do not charge the Battery pack near

flammable materials

10Charge the Battery pack in a we ven-

tilated place

Avoid charging the Battery pack where it

will be in direct sunlight.

11 Charge the Battery pack in a tem-

perature range of 5°C (41°F) to 40°C

(104°F)

12Avoid continual use of the Battery

charger

Rest the Charger for 15 minutes between

charges to avoid functional trouble with

the unit.

13Any objects that block the ventilation

holes or Battery pack receptacle may

cause electric shock or functional

troubles

Operate the charger free of dust or other

foreign materials.

14Handle the power cord carefully

Do not carry the Battery charger by its

power cord. Do not use the power cord to

disconnect it from a wall socket; this will

damage the cord and break the wires or

cause a short circuit. Do not let the power

cord contact sharp edged tools, hot ma-

terials, oil, or grease. A damaged cord

must be repaired or replaced.

15Do not charge non rechargeable bat-

teries with this charger.

16This charger is not intended for use

by children or disabled persons

without supervisor.

17Children should be supervised to en-

sure that they do not play with the

charger.

18Put a pack cap on the terminal of the

Battery pack

When the Battery pack is not in use, put a

pack cap on its terminal to prevent short

circuits.

19Do not let the terminal (metal compo-

nent) of the Battery pack short-circuit

A short circuit in the terminal will gener-

ate a large current, causing to overheat

the Battery pack and become damaged.

20Do not leave or store the tool in a ve-

hicle or in direct sunlight during

summer. Leaving the tool in high

temperature conditions may cause the

battery pack to deteriorate.

21Do not store a fully discharged battery

pack. If a fully discharged battery pack

is removed from the system and left

for a long period of time, it may be-

come damaged. Recharge the battery

immediately when it has been dis-

charged.

18. WEAR SAFETY GLOVES WHILE OPER-

ATING THE TOOL

The finish tie has sharp edges. To avoid se-

rious injures, be careful not to touch the

sharp edges. MAX recommends wearing

safety gloves while operating the tool.

2. SAFETY FEATURES

In order to ensure safety during operation, the

RB397 has the following safety features.

•Prior to using the tool, make sure that the

safety features function properly. If they do

not, avoid using the tool.

Trigger

Trigger Lock

The Trigger can be locked preventing the tool

from operating for safety. Always keep the

Trigger locked when not in use.

Unless you are at tying work, set the trigger lock

to the position of LOCK and remove a battery

pack. When you start tying work, set it to the

position of UNLOCK.

Pull to the left slightly and upwards to UNLOCK.

WARNING

Curl Guide

When the Curl Guide is opened, it will emit a

beeping sound and the tool does not operate.

3. SPECIFICATIONS AND TECHNICAL DATA

1. NAME OF PARTS

Window

Release lever

Release stopper

Arm

Curl guide

Trigger

Latch

Belt hook

Tightening

Torque 150cNm

(13.1lbF.inch)

Torque dial

LED

Main

switch

Trigger lock

Grip

Battery pack

(JPL914)

Reel stopper

Production

number

Reel holder

Tie-Wire

Terminal

Pack cap

Battery pack (JPL914)

LED lamp (Orange)

Charging status indicator lamp

Battery pack

entry point

Power cord

CE (VDE) Power plug

Power cord of JC928(CE) is removable from the charger.

LED lamps (Red and Green)

Charging status indicator lamps

2. TOOL SPECIFICATIONS

PRODUCT NO. RB397 <Battery charger>

WEIGHT 2.4kg(Battery included) Product name MAX lithium ion battery charger

HEIGHT 305mm (12") Product code JC928(CE)

WIDTH 105mm (4-1/8") Input AC100-240V 50/60Hz 1.62-0.68A

LENGTH 290mm (11-3/8")

WRAPS PER TIE 3wraps/tie Output DC 7.2/10.8/14.4V 7A

DC 18/21.6/25.2/28.8V 3.9A

BATTERY Li-ion14.4V/(JPL914) Weight 1.6kg

Operating tem-

perature range 5°C to 40°C

(41°F to 104°F)

Humidity 80% RH or less

ACCESSORIES

Battery pack JPL914 (1pc.)

Battery Charger JC928

Carrying case, Belt hook

Instruction video and instruction

manual DVD

Operating temperature -10°C to 40°C (14°F to 104°F)

Humidity 80% RH or less

Product name MAX lithium ion battery pack

Product code JPL914

Battery type Lithium ion battery

Nominal voltage DC14.4 V (3.6V x 4 cells)

Nominal capacity 3.0 Ah (3,000 mAh)

Charging time

(When charger JC928 is used) Quick charging -Approximately 30 minutes (Approximately 90% of

capacity)

Full charging -Approximately 45 minutes at 25°C (100% of capacity)

Accessories Pack cap (For preventing short circuit)

Weight 0.5 kg

Charging temperature 5°C to 40°C

Operating temperature -10°C to 40°C

Operating humidity 80% RH or less

3. WIRE SPECIFICATIONS

NAME MAX TIE-WIRE

MODEL TW897A

DIAMETER 0.8 mm

LENGTH 95 m/coil

TIES PER COIL RB397 Approx. 120 ties/coil

TIES PER CHARGE Approx. 1400 ties/charge

BATTERY CHARGER:

Use only an authorized Battery charger, MAX JC928.

4. TECHNICAL DATA

1NOISE

A-weighted single-event ------ LWA, 1s, d 86 dB

sound power level

A-weighted single event ------ LpA, 1s, d 76 dB

emission sound pressure

level at work station

These values are determined and documented in accordance to EN12549 : 1999.

2VIBRATION

Vibration characteristic value - 1.8 m/s2

These values are determined and documented in accordance to ISO 8662-11.

This value is a tool-related characteristic value and does not represent the influence to the

hand-arm-system when using the tool. An influence to the hand-arm-system when using the tool

will, for example, depend on the gripping force, the contact pressure force, the working direction,

the adjustment of main supply, the workpiece, the workpiece support.

3RADIATED EMISSION 30-1000 MHZ

Class B

4Overvoltage category

category 1 according to IEC 60664-1

5Pollution degree

degree 4 according to IEC 60664-1

6Design guidelines

Machinery directive Annex 1, EN 60745-1, EN 60745-2-18

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