MATE ROLLER SOLUTIONS ROLLING SHEAR Instrucciones de operación
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
OPERATOR’S MANUAL
Trumpf Punch Press
ROLLING SHEAR
ROLLING RIB
ROLLING OFFSET
ROLLING PINCHER
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS
Use and Maintenance Instructions
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
INDEX
I. SAFETY WARNING 2
II. BASIC TOOLING INFORMATION 3
III. TOOL ASSEMBLY / DISASSEMBLY 5
IV. INSTALLATION AND OPERATING INSTRUCTIONS 7
V. TROUBLESHOOTING 8
VI. TOOL MAINTENANCE 9
VII. MACHINE SPECIFICS AND PROGRAMMING 10
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 2
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
I. SAFETY WARNING
MATE PRECISION TECHNOLOGIES ROlLER SOLUTIONS
Mate Precision Technologies Roller Solutions tooling represents a unique and innovative approach to sheet metal
fabrication. The operation of this tooling is unlike any other style of tooling manufactured for use in a turret punch
press. Therefore, it is imperative that all persons involved in the operation and programming of the turret punch press
read and become thoroughly familiar with the entire contents of this manual prior to the installation, use or
maintenance of this tooling. Failure to do so may result in operator injury, damage to the turret punch press and/or
turret punch press tooling.
For further information about Mate’s Roller Solutions tooling, contact your local Mate Sales Engineer or our Customer
Service Department.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 3
II. BASIC TOOLING INFORMATION
This section is intended to acquaint you with the uses and limitations of the Mate’s Roller Solutions. Please read all
instructions carefully before operating this tool.
A. Material Thickness
1. With the exception of the Rolling Pincher, Mate’s Roller Solution tools are designed for use with a specific
material thickness.
2. The material thickness range for Mate Roller Solutions:
Minimum material thickness = 0.8mm
Maximum material thickness = 2.3mm in Aluminium
2.0mm in Mild Steel
1.5mm in Stainless Steel
3. The Rolling Shear tool cannot cut material thicker than what it was ordered for. Both the upper and lower
wheel assemblies must be replaced for use on thicker materials. To run thinner material than what the tool was
originally designed for, first run the tool in the thinner material and determine if the results are acceptable. If
the results are not acceptable, both the upper and lower wheel assemblies must be replaced. (Please follow the
instructions provided in Assembly / Disassembly)
4. The Rolling Rib and Rolling Offset tools can be used on thicker materials, but the results may not be satisfactory.
5. The Rolling Pincher tool can be used on any of the above listed materials.
B. Interchangeability with Other Tools from Mate
Components are not interchangeable with Mate’s line of tooling. Punch and Die assemblies for the Rolling Shear are
matched sets. Do not interchange punch and die assemblies from multiple Rolling Shear tools.
C. Sharpenability
The wheels used are not sharpenable.
D. Machine Requirements
These tools are suitable for sheet metal fabrication on the 1000, 2020,3000, 5000, 6000, 7000.
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 4
III. TOOL ASSEMBLY / DISASSEMBLY
A. Die Wheel Assembly
1. Clean the slot and pocket in the die base. Remove any accumulated grit or debris.
2. Place the wheel assembly into the die base opening. Press down firmly on the wheel assembly until it seats into
the bottom of the die base shaft slot.
3. On the Rolling Shear tool, insert the roll pin.
4. Lubricate the wheel assembly and the die base opening liberally with a light to medium weight machine oil. On
Rolling Shear tool, make sure that the cutting wheel and the control wheel move freely and independently of
each other.
5. On the Rolling Shear and Rolling Pincher, reassemble the die cap. Make sure that the die cap moves up and
down freely.
6. Die height should measure 23mm for the Rolling Shear and Rolling Pincher, 20mm for the Rolling Rib and Rolling
Offset.
B. Die Wheel Disassembly
1. On the Rolling Shear and Rolling Pincher, remove the die cap by unscrewing the four M5 cap screws from the
bottom of the die base. The Retaining Ring also needs to be removed.
2. On the Rolling Shear, remove the roll pin.
3. Using a piece of soft brass or aluminium, drive out the wheel assembly. Be careful not to mark the cutting edges.
Control Wheel
Cutting Wheel
Roll Pin
Die CapDie Cap
Die Height
Die Height
Die Height
Die Height
Wheel Assembly Wheel Assembly
Wheel Assembly
ROLLING RIB ROLLING OFFSET
ROLLING PINCHERROLLING SHEAR
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 5
C. Punch Wheel Assembly
1. Clean the slot in the punch body. Remove any accumulated grit or debris.
2. Place the wheel assembly into the punch body opening. NOTE: On the Rolling Shear tool, press down firmly until
the wheel assembly seats into the bottom of the punch body shaft slot.
Make sure that the wheel assembly is loaded correctly. Wheel flats must be parallel with the punch face.
3. Lubricate the wheel assembly liberally with a light to medium weight machine oil. On the Rolling Shear tool, make
sure that the cutting wheel and the control wheels turn freely and independently.
4. Reassemble the punch cap, or insert the roll pin and tap it into place. Make sure that the roll pin completely
engages both sides of the punch face and is below the surface of the punch.
D. Punch Wheel Disassembly
1. Rolling Shear tool
Remove the roll pin from the punch body by tapping it out with a small rod. Secure the body firmly. Insert a
screwdriver under the punch wheel and pry upward being careful careful not to mark the cutting edge.
2. Other Mate Roller Solution tooling
Remove the four M3 screws from the punch face. Lift off the punch cap and remove the punch wheel assembly.
ROLLING RIBROLLING OFFSET ROLLING PINCHER ROLLING SHEAR
Incorrect
Correct
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 6
IV. INSTALLATION AND OPERATING INSTRUCTIONS
LOADING THE TOOL INTO YOUR MACHINE
A. Machine Alignment
Good machine alignment is imperative when operating Mate Roller Solution Tooling.
B. Cleaning and Lubricating the Rolling Tool
1. Before operation, clean and inspect the tool to make sure it is free from all dirt and shavings.
DO NOT use compressed air to clean the tool as this may force debris into the bearings and cause premature
wheel failure.
2. On Rolling Shear tool, check to ensure that the cutting wheel and the control wheel turn freely and independently
of each other.
3. Lubricate lower unit by adding light to medium weight machine oil to the top of the wheel assembly while turning
the wheels manually.
4. Visually inspect the tool.
NOTE: Repeat steps 2 through 4 at the beginning of each shift.
LOADING THE SHEET ON THE MACHINE
A. Sheet Clamping
If at all possible, you should clamp the sheet along its long
side rather than its short side. Make sure the clamps are
positioned near the edges of the sheet.
B. Sheet Lubrication
The sheet must be lubricated if you are running aluminium
or hot-dipped galvanized materials. Mate recommends the use of X-Cel Sheet Lubricant. Lubrication should be
applied to both sides of the sheet. Lubrication is not mandatory for stainless or mild steel.
When running hot-dipped galvanized steel, you must clean the tool frequently.
Improper sheet lubrication and/or tool cleaning will result in material buildup and premature tool failure.
CLAMP
Recommended
Not
Recommended
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 7
V. TROUBLESHOOTING
BURRS
CAUSE SOLUTION
The edge on the tool may be too sharp. Run a few strips of stainless through until the burr
disappears.
The stroke is set too deep. Shorten the stroke length in .005” (.13mm) or smaller
increments until proper depth is obtained.
The station is improperly aligned. Align the station
The machine key is worn. Replace the worn machine key.
SHEET DISTORTION
CAUSE SOLUTION
The tool is stroking too deep. Shorten stroke length by .005” (.13 mm) or smaller
increments until proper height is obtained.
Material of .048” (1.22 mm) or thinner is over 20”
(500mm) from the clamps.
Slow your machine speed. Approximately 120’ (37
meters) per minute is recommended on straight lines.
You are running toward the clamps. Run the tool away from the clamps.
The wheel is not turning. Clean and lubricate the tool.
(See Installation & Operating Instructions)
Inspect the bearings for flat spot.
Strips are twisting (Rolling Shear). Alternate the tool angle from 0º to 180º
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
ROLLER SOLUTIONS — Use and Maintenance Instructions (cont.)
Page 8
VI. TOOL MAINTENANCE
A. Cleaning and Lubricating
It is important to clean and visually inspect the bearings for flat spots at least every 8 hours of operation and more if the
need arises. Likewise, clean the wheels for ease of motion and clean bearings if wheels do not turn freely. Visually inspect
the wheels for chips or cracks. Wipe away any accumulated dirt and grit.
After cleaning, lubricate the wheels and bearings with a light to medium weight machine oil.
The wheel assembly should be replaced if you notice any chips or cracks in the wheels, or if flat spots occur in the
bearings. Mate Roller Solution tooling is not resharpenable.
VII. MACHINE SPECIFICS AND PROGRAMMING
SETTING THE TOOL DATA IN THE CONTROL
A. Parameters
The tool settings in the General tool data screen are as follows
Tool length = 38
Tool type = 29 (Rolling Shear)
= 30 (Rolling Pincher)
= 31 (Forming / Rolling Offset)
= 32 (Beading / Rolling Rib)
Stripper type = No stripper
Opt Form HT / VU value = -1
B. Tool Length Adjustment
1. All tool length adjustment is done via the punch technology table (PTT) for the specific tool.
2. The tips of the Rolling Pincher must never touch. Final stroke adjustment with this tool is critical. Approximately
0.1mm of material should remain for the best results.
3. Two passes are recommended for the Rolling Pincher. On materials thicker than 1.2mm multiple passes must be
used. For example, when using the Rolling Pincher on 2.0mm mild steel: The first pass should pinch .95mm, the
second pass should pinch an additional .95mm, total material pinched = 1.9mm.
Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com
LIT01152 Rev B
Mate Precision Technologies • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285
The Mate Logo is a registered trademark of Mate Precision Technologies Inc.
Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc.
Este manual sirve para los siguientes modelos
3
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