Master Water Conditioning SIMPLUS 744 Manual de usuario

Installation and Operation Manual

Simplus Sulfur Removal Filters

with 263/742 Logix Control Valve

And Vortech Distributor

MASTER

Water Conditioning Corp.

www.masterwater.com

July 2008

Table of Contents

Page

No.

Topic Description

Model # and Packaging

Packaging Information

Component Packaging

Description

Packaging Description

Filter System

System Positioning

Filter Tank Loading

Filling with Media

MBA Logix Control Valve

Valve Description

Logix 263/742 Control Valve

Attaching Valve to Tank

Figure 1 & Figure 2

Service & Drain Piping,

General Installation Layout,

cont’d

Drain Piping

Figure 3, cont’d

System Schematic

Piping Layout

Electrical Supply

Electrical Requirements

Chlorine Tank

Installing Tank

Logix 263/742 Control Valve

Electrical Connection

Instructions on Logix 742

Electrical Connection

Filling filter with Water

Details for Filling filter Tank with

Water

Filling filter with Water, cont’d

Details for Filling filter Tank with

Water, cont’d

Logix 263/742 Control Valve

Timer

Instructions on Logix 742

Timer Settings

Logix 263/742 Control Valve

Timer cont’d

Instructions on Logix 742

Timer Settings cont’d

Final Check

Final Installation Check

Troubleshooting

Symptom / Cause / Solution

Troubleshooting

Symptom / Cause / Solution

Troubleshooting

Symptom / Cause / Solution

ERR Troubleshooting

Error Troubleshooting

263/742 Valve Body Schematic

Parts View

Valve Body Parts List

Part Numbers List

Valve Parts List

Part Numbers List

Warranty

Installation and Operating Instructions for

263/742 Logix

Top Mount Simplus Filter

Model #:

_______ SIMPLUS 744 ½ CF Sulfur Removal Filter

_______ SIMPLUS 948 1 CF Sulfur Removal Filter

_______ SIMPLUS1040 1 CF Sulfur Removal Filter

_______ SIMPLUS 1054 1.5 CF Sulfur Removal Filter

Shipping Carton Description / unit:

# of

cartons

Contents Description

Mineral tank

Distributor pipe installed

Chlorine tank

464 shutoff valve assembly.

*NOTE: The 263 valve is shipped in the

chlorine tank box.

742 timer and backwash flow control

and bypass with 1” copper or pvc

connection

263/742 Logix

Control valve

Simplus Media

½ -cubic foot boxes

Filter Media is Packaged as Follows:

Model #

Garnet*

Simplus Media

Simplus 744

N/A

(1) ½ CF

Simplus 948

N/A

(2) ½ CF

Simplus 1040

N/A

(2) ½ CF

Simplus 1054

N/A

(3) ½ CF

NOTE: THE SIMPLUS UNITS HAVE THE NEW VORTECH

PLATE DISTRIBUTOR AND NO LONGER REQUIRE

GARNET.

NOTE: THIS SIMPLUS FILTER IS NOT INTENDED TO BE USED FOR TREATING WATER

THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT

ADEQUATE DISINFECTION WHETHER BEFORE OR AFTER THE SYSTEM

System Description:

The Simplus tank has a Logix top mounted automatic control valve

with an electronic time clock to initiate regeneration. The Logix Valve

is constructed of non-corrosive Norylmaterial and is rated at a maximum

working water pressure of 100 psi. It uses a 742 microprocessor based

timer to actuate regeneration in the following ways:

a.Manual regeneration button

b.Regeneration day setting

Simplus Positioning:

1. Place Filter in desired position, far enough from walls and other

obstructions to allow for servicing the unit.

2. Place the Filter within reasonable access to a grounded 115V/60 HZ

circuit and a legal drain line connection.

Simplus Tank Loading:

1. Remove yellow caplug from top of tank.DO NOT CUT white riser tube.

Tube was prefitted at the factory.

2. The distributor is permantly attached to the vortech----centering is not

necessary. The top of the distributor will extend above the top of the

tank (this was prefitted at the factory).

3. Cover the top opening of the distributor pipe before filling the tank with

media.

4. Pour all filter media provided with the unit into the top of the tank. See

page one for your specific model number of unit to determine the

amount of media to load into the mineral tank.

5. Remove the material used to cover the top opening of the distributor

pipe.

Logix Control Valve:

1. When facing the front of the Logix timer, the inlet connection (Figure 1)

is located on the left and the outlet connection is on the right. The

control valve's inlet and outlet connections are either 1” copper or PVC

equipped with gasket and nut.

Figure 1

Install the 263 bypass valve (See Figure 2) with inlet and outlet handles

facing upward. Place gasket into nut and secure 1” copper or PVC tail

piece with a nut. Repeat the procedure for the outlet connection.

DO NOT OVERTIGHTEN THE NUT.

Figure 2

2. The control valve's drain connection is 3/4" npt and is located on the

back of the bypass valve.

3. Turn the control valve upside down and ensure that the control valve

distributor o'rings are in place. The o’rings are lubricated with silicone

at the factory.

4. Fill mineral tank with water before installing control valve.

5. Place the control valve onto the distributor pipe.

6. Thread the control valve hand tight to 20 foot pounds!

DO NOT OVERTIGHTEN!

**DO NOT USE PETROLEUM!**

**USE ONLY SILICONE **

Left Side

Right Side

Service and Drain Piping:

1. Pipe Filter into the service lines .The inlet and outlet connections of the

control valve are 1” copper or PVC and are located on the back of the

valve body. As you face the timer the inlet is on the left and the outlet is

on the right. Always follow local plumbing codes when installing our

water treatment equipment.

2. If sweat fittings are used, be sure soldering is done in such a manner

as not to allow heat to reach the control valve or bypass. (If Schedule

80 PVC is used make sure to follow the proper primer and solvent

instructions.)

3. The drain line connection is located on the back of the control valve as

you face the timer. It is recommended you install a 3/4” union on the

drain line for servicing. The drain line must be of adequate size to allow

for full regeneration flow.

Figure 3

•The control valve drain connection is 3/4" npt.

•Never decrease the drain piping size to below 3/4”

•Maximum drain line length is 20 feet.

•Maximum drain line height is 6 feet above the control

valve.

•The drain line must be piped to an open air gap (See

Figure 3)

•Always follow local plumbing codes.

UNDER NO CIRCUMSTANCES SHOULD THERE BE A DIRECT

CONNECTION WITH SANITARY SEWAGE FACILITIES.

Well Tank

Untreated

water from well

NOTE: All Master Water Conditioners must be

installed after the well tank or water meter if its

public water supply.

Master Water

Conditioner

Chlorine

Tank

Air Gap Drain

Overflow

fitting to

floor drain

gravity

Treated water

Untreated to outside

224 Shoemaker Rd.

Pottstown, PA 19464

Typical Piping Layout

Electrical Requirements:

Always follow all local electrical codes when installing our water treatment

equipment.

1. Provide an 120v/60Hz properly grounded dedicated electrical

Outlet. (It’s very important that the polarity be correct)

Avoid using outlets that are switch controlled.

2. Maximum amperage required is 5 amps.

3. Make sure the electrical service provides power 24 hours per day.

We recommend installing a surge protector to protect unit from

power surges, which are not covered by warranty.

Chlorine Tank:

1. The Chlorine tank should be located directly beside the mineral tank.

2. Connect the 3/8" poly tubing to the 3/8” white elbow compression fitting

located on the right side of the Logix control valve.

See Figure Below.

The Chlorine tank is equipped with a 464 shutoff valve, the float height was

preset at the factory.

Logix Control Valve Electrical Connection:

Note: Do not touch the wiring harness between the Logix timer and

the motor, it’s positioning is critical and therefore already installed

at the factory.

1. Remove plastic control valve cover by spreading sides while lifting.

2. Plug transformer into back of timer following existing wires.

3. Plug transformer into a properly grounded 120V/60 HZ electrical outlet.

4. The screen will now display “263” then the “Time of Day”.

Filling Simplus with Water:

Figure 4

1. Push the FOR REGENERATION button (Figure 4) on the controller

down for 5 seconds. This will initiate a manual regeneration. You will

notice a flashing hour glass during regeneration.

The controller will indicate that the motor is turning the camshaft

to cycle C1 (BACKWASH). The controller will indicate the total

regeneration time remaining. Filling tank in this position allows air

to escape from drain.

Open the bypass inlet valve ¼ turn and allow water to flow into the

mineral tank at a slow rate.

Warning: IF WATER ENTERS THE TANK TOO FAST, ALL THE

MEDIA WILL BE FLUSHED TO DRAIN DURING START UP.

2. When water is running steadily at the drain, open the bypass valve’s inlet

and outlet to their maximum position. Simultaneously press the SET

and UP buttons on the controller for 1 second then release, the motor

will advance the cam to C2. Once C2 is displayed simultaneously press

the SET and UP buttons on the controller for 1 second then release, the

motor will advance the cam to C3. Repeat this procedure until the timer

enters the C7 (FAST RINSE) position. The filter will go through the

rinsing cycle and then automatically advance to (REGENERATION

COMPLETE) C0 and Time of Day will be displayed. This is treated

water.

Logix Control Valve Timer Settings:

Note: The control valve is preset at the factory. You only need to set the

time of day, day of week and regeneration frequency, which is preset at 1

am.

Figure 5

Time of Day Setting

1) Press the SET button. The screen will show the Time of Day in

blinking numbers.

2) To change the Time of Day, use the UP or DOWN arrows.

3) Press the SET button.

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