Master Bilt MCR-33-101 Instrucciones de instalación

02/20 Rev. B 57-02064

Blast Chiller

Installation & Operation Instructions

MCR/MCF – 33101

MCR/MCF – 33102

MCR/MCF – 33101PT

MCR/MCF – 33102PT

Master-Bilt Products

908 Highway 15 North

New Albany, MS 38652

Phone: (800) 684-8988

Printed in U.S.A.

TABLE OF CONTENTS

INTRODUCTION ................................................................................................................................. 4

ABOUT THIS MANUAL ..................................................................................................................... 5

WARNING LABELS AND SAFETY INSTRUCTIONS .................................................................... 6

UNDERSTAND SIGNAL WORDS ........................................................................................................................... 6

AVOID HIGH VOLTAGE ELECTRICAL SHOCK .................................................................................................. 7

PREPARE FOR EMERGENCIES .............................................................................................................................. 7

FOLLOW SAFETY INSTRUCTIONS ....................................................................................................................... 8

ELECTRICAL CONNECTIONS ................................................................................................................................ 8

INSTALLATION .................................................................................................................................. 9

PACKING LIST .................................................................................................................................. 10

VAN SHIPMENT ............................................................................................................................... 11

FREIGHT CLAIMS ............................................................................................................................ 12

PRE-ASSEMBLY PROCEDURES .................................................................................................... 13

HANDLING AND SET-UP PRECAUTIONS ......................................................................................................... 13

STORAGE ................................................................................................................................................................ 13

SITE CHECKLIST .............................................................................................................................. 14

BLAST CHILLER BOX INSTALLATION ....................................................................................... 15

PREPARE FLOOR AND INSTALL FLOOR ANGLES ......................................................................................... 15

INSTALL INSULATED WALL PANELS ............................................................................................................... 16

INSTALL EVAPORATOR AND FAN ASSEMBLIES ............................................................... 17-18

INSTALL CEILING PANELS ........................................................................................................... 19

INSTALLATION OF DOOR PANEL ........................................................................................... 20-21

INSTALL INTERIOR TRIM .............................................................................................................. 21

ROUTE TEMPERATURE SENSOR & MOUNT CONTROL PANEL ............................................ 22

CONTROL WIRING ..................................................................................................................... 23-24

INSTALL EXTERIOR TRIM ............................................................................................................. 24

CHECK DRAIN FOR LEAKS ........................................................................................................... 25

CHECK DOOR SWING ..................................................................................................................... 25

DELIVERY INSPECTION ................................................................................................................. 26

INSTALLATION DATA .................................................................................................................... 26

BLAST CHILLER CONTROL OPERATION & PROGRAMMING .......................................... 27-49

FOOD AND PANS INTRUCTIONS ............................................................................................. 50-51

BLAST CHILLER CHILLING RATES ............................................................................................. 51

START UP & OPERATIONAL CHECK ........................................................................................... 52

PERFORM THE FINAL CHECKLIST ................................................................................................................... 52

CLEANING ......................................................................................................................................... 53

FINAL INSTALLATION DATA SHEETS .................................................................................. 54-56

WIRING DIAGRAM .......................................................................................................................... 57

INTRODUCTION

THANK YOU for purchasing a Master-Bilt® Blast Chiller. The Master-Bilt® Blast Chiller is

designed for accurate and rapid field assembly.

This manual cannot cover every installation, use or operational situation. If you need additional

information, call or write our customer service department for assistance.

MASTER-BILT Products

908 Highway 15 North

New Albany, MS 38652

Phone: 1-800-684-8988

If this manual or any of the warning labels on your Master-Bilt® Blast Chiller are marred or

destroyed, contact Master-Bilt to replace them.

Locate the serial number plate on the Blast Chiller. Write the 10-digit serial number below. Your

Master-Bilt dealer needs this number when you order parts.

Serial Number ________________________

NOTICE

Read this manual carefully before you begin

Blast Chiller installation or operation. Failure to

do so could result in personal injury or damage

to your Blast Chiller.

NOTICE

This manual is a necessary and permanent part

of your Blast Chiller. Always keep this manual

accessible for installation and operation

procedures.

ABOUT THIS MANUAL

Please read this entire installation manual before you install your Master-Bilt® Blast

Chiller. It provides information on installation and operation of the Blast Chiller. It is very

important that you complete each step of installation in the order that the steps appear in

the installation sections of this manual. Otherwise, you may find yourself unnecessarily

disassembling and re-assembling parts.

The information and graphics in this manual are common to installation of all Master-

Bilt® Blast Chillers. A customized print is provided specific to your order. Your print

provides information specific to your design and installation. This manual indicates when

you should refer to your site-specific drawings.

BLAST CHILLER MODELS

-All Blast Chiller electrical connections should be made per the wiring diagrams found in

this manual for the electrical box and control panel.

-All Blast Chiller refrigeration connections should be made per the attached refrigeration

diagrams and charts found in this manual according to the correct model. Refer to the

correct air or water-cooled schematic per the condensing unit markings and labels.

-All Blast Chillers accept the same size rack.

WARNING LABELS AND SAFETY INSTRUCTIONS

RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this

symbol on your equipment or in this manual be

alert to the potential for personal injury or damage

to your Master-Bilt® Blast Chiller.

Be sure you understand all safety messages and

always follow recommended precautions and safe

operating practices.

UNDERSTAND SIGNAL WORDS

Important safety information is presented in this section and throughout the manual.

These signal words are used in the warnings and safety messages.

DANGER

Severe injury or death will occur if you ignore

the message.

WARNING

Severe injury or death can occur if you ignore

the message.

CAUTION

Minor injury or damage to your Master-Bilt®

Blast Chiller can occur if you ignore the

message. CAUTION also calls attention to

safety messages in this manual.

NOTICE

This is important installation, operation, or

maintenance information that you should pay

special attention to. If you ignore this

information, you may damage your Master-

Bilt® Blast Chiller.

AVOID INJURY FROM HIGH VOLTAGE ELECTRICAL SHOCK

Disconnect power before cleaning or

servicing the Blast Chiller. Do not spray

with water or steam. Use a damp cloth to

remove dirt.

Be sure Blast Chiller is grounded. Check

ground connection. Do not use if unit is not

grounded.

PREPARE FOR EMERGENCIES

Be prepared if a fire starts. Keep a first aid

kit and fire extinguisher handy.

Keep emergency numbers for doctors,

ambulance service, hospital and fire

department near your telephone.

WARNING TO EMPLOYERS

Never allow small children inside or around your

blast chiller. They can become trapped inside and

be injured or killed.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual and safety signs on your equipment.

Keep safety signs in good condition. Replace any missing or damaged safety signs.

Learn how to operate the equipment and how to use controls properly. Do not let anyone

operate without instruction and proper training.

Keep your equipment in proper working condition. Unauthorized modifications to the

equipment may impair the functions and/or safety and reduce equipment life.

OBSERVE SAFETY SIGNS

Your Master-Bilt® Blast Chiller requires two electrical supplies: an electrical supply for

the blast chiller box, fan, controls, etc., and an electrical supply for the condensing unit.

ELECTRICAL CONNECTIONS

The wiring must be performed by a qualified and certified electrician.

Improper or faulty hook-up of electrical components of the walk-in can result in severe

injury or death.

Installation of the refrigeration and electrical components of the walk-in must be

performed only by a refrigeration mechanic or licensed electrician.

NOTICE

Electrical connections must be done in

accordance with all applicable local, regional, or

national standards as well as the National

Electrical Code.

NOTICE

Installation and service of blast chiller must be

preformed by licensed refrigeration mechanic

and/or licensed electrician.

NOTICE TO EMPLOYERS

It is the employers’ responsibility to make sur

e all persons around this equipment know

where the inside latch is and how it works.

INSTALLATION

PRE-INSTALLATION

Read and comply with the following information:

-Packing List ·····································

-Van Shipment (if applicable) ·················

-Freight Claims ··································

-Site Checklist ····································

INSTALLATION

Special equipment needed for installation includes:

-Fork lift or hoist

Your envelope contains:

-Your Master-Bilt® Blast Chiller Installation and Operations Manual

-Customized drawings and diagrams for your specific order:

Installation diagram

Panel numbering diagram

Wiring diagram*

*2 identical wiring diagrams are provided:

One is included in the envelope for use at the installation site.

One is a permanent part of your manual.

AFTER INSTALLATION

Complete the Installation Data on pages 44 to 46.

Retain one copy.

Return one copy to Master-Bilt.

Leave one copy at the installation site.

NOTICE

Master-Bilt recommends you practice safe

lifting and safe moving techniques.

PACKING LIST

Ensure that all components on this packing list are included when unit arrives:

Quantity Description

______ Insulated Wall Panels

______ Insulated Ceiling Panels Assembly

______ Control Box

______ Top Trim Panels

______ Top Trim Panel Mounting Strips

______ Evaporator Coil Assembly

______ Evaporator Fan Assembly

______ Interior Top Trim Panels

______ Interior Side Trim Panels

______ Box of Hardware: Screws, Bolts, Light Globe, Cam-Lock Hole Plug

Buttons, Locking Wrench, Installation Manual

______ Blast Chiller Rack

______ Compressor/Condenser Unit

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