Manta 5 HYDROFOILER XE-1 Manual de usuario

1 | AS00009 REV 1 MANTA5 XE-1 INITIAL ASSEMBLY GUIDE

ENGLISH - ORIGINAL INSTRUCTIONS:

This manual was drafted in English language and may have been translated

into other languages (Translation of the original instructions) accompanying the original instructions.

AS00009 REV 2 MANTA5 XE-1 INITIAL ASSEMBLY GUIDE

WE ENCOURAGE YOU TO VISIT OUR WEB SITE WWW.MANTA5.COM FOR A DIGITAL VERSION OF THIS

MANUAL AND UPDATED TECHNICAL SUPPORT INFORMATION.

WARNING

USE OF THIS PRODUCT AND PARTICIPATION IN THE SPORT INVOLVES INHERENT RISKS OF INJURY OR DEATH.

TO REDUCE RISKS:

• Ride in water conditions that do not exceed the skills of the rider.

• Riders should remain within reasonable swimming distance to shore at all times.

• Attempting to ride in rough water, or in waves can increase the risk of injury or death.

• Do not use in shallow water or near swimmers or other watercraft.

• Always wear a suitable personal floatation device that is approved by your relevant local regulating body .

• Riders are highly recommended to wear suitable aquatic footwear and swimwear to protect from potential

injury.

• Understand and abide by your local maritime regulations.

• When losing control of the bike, push off pedals to fall away from the bike.

• Children shall be a minimum of 16 years of age to operate the bike.

• Never ride after consuming drugs or alcohol.

• Never ride without a suitable communication device or supervision from the land.

• Read the User Manual before use.

TABLE OF CONTENTS

PART 1. INTRODUCTION 5

1.1 IMPORTANT SAFETY SYMBOLS AND WARNINGS .................................................................................................................................................................. 5

PART 2. PACKAGING CONTENTS 5

2.1 INTRODUCTION ................................................................................................................................................................................................................................. 5

2.2 UNPACKING AND CHECKING COMPONENTS ........................................................................................................................................................................... 5

2.3 HYDROFOILER XE-1 PARTS MAP & LIST ................................................................................................................................................................................... 6

PART 3. HYDROFOILER XE-1 PRE-ASSEMBLY 9

3.3.1 OVERVIEW ............................................................................................................................................................................................................................ 9

3.3.2 STABILISING YOUR HDYROFOILER XE-1 FOR ASSEMBLY .................................................................................................................................... 9

3.3.3 ATTACH THE HANDLEBARS & SEAT POST .................................................................................................................................................................. 9

3.3.4 RE-STABILISING THE HYDROFOILER XE-1 FOR ASSEMBLY ................................................................................................................................. 9

3.3.5 ASSEMBLE THE FRONT TILLER SECTION .................................................................................................................................................................. 9

3.3.6 ATTACH THE FRONT TILLER SECTION ....................................................................................................................................................................... 10

3.3.7 ATTACH THE REAR FOIL ................................................................................................................................................................................................. 10

3.3.8 UPRIGHTING THE HYDROFOILER XE-1 CAREFULLY RESTING ON ITS FOILS ................................................................................................ 10

3.3.9 ATTACH THE FRONT BUOYANCY MODULES ............................................................................................................................................................ 10

3.3.10 INSTALL THE PEDALS ..................................................................................................................................................................................................... 11

PART 4. BATTERY CONFIGURATION AND PAIRING 12

4.1 CHARGING THE BATTERY ............................................................................................................................................................................................................. 12

4.1.1 BATTERY REMOVAL ......................................................................................................................................................................................................... 12

4.1.2 BATTERY CHARGING PROCEDURE ............................................................................................................................................................................. 12

4.2 PAIRING GARMIN® EBIKE REMOTE .......................................................................................................................................................................................... 13

4.2.1 DEVICE OVERVIEW .......................................................................................................................................................................................................... 13

4.2.2 PAIRING THE REMOTE WITH YOUR HYDROFOILER XE-1 ................................................................................................................................... 13

4.2.3 GARMIN® EBIKE REMOTE LED STATUS .................................................................................................................................................................... 13

PART 5. INSTALL THE PROPELLER 14

PART 6. DISSASSEMBLY FOR TRANSPORT 14

6.2.1 DISCONNECT & REMOVE THE BATTERY ................................................................................................................................................................... 14

6.2.2 REMOVE THE PROPELLER ............................................................................................................................................................................................ 14

6.2.3 REMOVE FRONT TILLER ................................................................................................................................................................................................. 14

6.2.4 REMOVE THE REAR FOIL ............................................................................................................................................................................................... 14

6.2.5 IN-CAR TRANSPORTATION ........................................................................................................................................................................................... 15

PART 1. INTRODUCTION

This document provides information on the initial assembly of the Hydrofoiler

XE-1 upon receival. Initial assembly is required in order to prepare for transport

to your ride location.

More complete product information is located within the Hydrofoiler XE-1

Owners Manual document.

The following is the basic layout of this document in order to complete the initial

assembly of your Hydrofoiler XE-1:

1. Packaging contents and Hydrofoiler XE-1 parts list

2. Pre-assembly guide

3. Configuration and pairing

4. Diassembly for transport

Please note that Manta5 operates a policy of continuous improvement, all

manual contents are subject to change and update without notice.

1.1 IMPORTANT SAFETY SYMBOLS AND WARNINGS

Your safety is important. When reading this manual you will find symbols and

warnings with information to help keep you safe.

WARNING! Warns of hazards which could result in personal

injury or threat to health, including potential danger zones in

which any exposed person (wholly or partially within) is subject

to a risk to their health or safety.

CAUTION: Indicates a potentially hazardous situation, which, if

not avoided, may result in risk to user health or safety or, is an

alert against unsafe practice.

NOTICE: Alert of information of particular importance which if

not adhered to could result in damage to your hydrofoiler or void

your warranty.

INFORMATION: Indicates information of particular importance,

or a tip noting key information to improve your experience with

your Hydrofoiler.

TORQUE: Indicates that a torque wrench or similar is

recommended to avoid fasteners either coming loose or being

overtightened.

LUBRICATE: Symbol indicates the specified lubricant should be

applied as instructed.

FRICTION PASTE: Symbol indicates friction paste should be

applied. Avoid lubricant here.

PART 2. PACKAGING CONTENTS

2 .1 INTRODUCTION

Your Hydrofoiler XE-1 arrives fitted with the motor, battery tray and battery as

well as the rear buoyancy modules.

INFORMATION: When assembling the Hydrofoiler XE-1,

Manta5 recommend using a friction paste for certain Hydrofoiler

components and a torque meter may also be required to ensure

the correct tightness of parts.

CAUTION: The Hydrofoiler is top-heavy when in the upside

down position so make sure the surface you are placing it on for

assembly (both initial and waterside) is flat and level.

CAUTION: Lifting the Hydrofoiler is easier with two people.

Never strain to lift, manoeuvre or handle the items or the

Hydrofoiler XE-1.

2.2 UNPACKING AND CHECKING COMPONENTS

Upon receiving your Hydrofoiler XE-1, check the outside of the packaging for

any damage. If any damage can be seen, it is best to stop at this point and

report the damage to both the shipping company and Manta5. If possible, take

a photograph of any damage for future reference.

The Hydrofoiler XE-1 is shipped in two boxes:

• The large box (bike box) contains the main bike frame and assembly

components.

• The small box (foil box) contains the foils (front and rear).

INFORMATION: When removing assembly parts from the bike

box, take care to remove the front tiller assembly from the

internal layer (situated underneath the propeller, pedals & seat).

Do NOT dispose without having opened and removing the front

tiller assembly.

6 | AS00009 REV 1 MANTA5 XE-1 INITIAL ASSEMBLY GUIDE

2.3 HYDROFOILER XE-1 PARTS MAP & LIST

Common Parts List:

IMAGE COMMON NAME PART NO

Front buoyancy modules BA00001 (RH)

BA00002 (LH)

Rear buoyancy modules BA00003 (RH)

BA00004 (LH)

Buoyancy clips - short BP00004 (Black)

Buoyancy clips - long BP00003

Rear foil WA00004

Front foil WA0003

Mini tiller WP00008, WP00009, WP00010, WP00011, WP00012

Front tiller assembly WA00005

Steering fork SA00001

Battery EA00001

Propeller drive shaft DA00005

Propeller DA00011

Hex block DP00030

8 | AS00009 REV 1 MANTA5 XE-1 INITIAL ASSEMBLY GUIDE

Propeller nose cone DP00031

Grintech battery charger EA00049

Seat and seat post assembly HA00016

PART 3. HYDROFOILER XE-1 PRE-ASSEMBLY

3.3.1 OVERVIEW

CAUTION: The Hydrofoiler XE-1 contains some complex items

such as the battery, motor and gearboxes that shall not be

assembled/dismantled by the user. This initial assembly manual

is not intended as a fully comprehensive: use, assembly, service,

maintenance or repair guide. Where events uncover topics not

covered in the manuals then please contact Manta5.

CAUTION: Take care when lifting to avoid injury to yourself or

damage to the product.

3.3.2 STABILISING YOUR HDYROFOILER XE-1 FOR ASSEMBLY

a. Remove rear foil from foil box. Ensure that the rear foil is on a clear

and stable flat surface.

b. Lift the Hydrofoil bike out of the box and gently insert into the rear

foil shoe. This will provide the stability needed for handlebar and seat

post assembly.

3.3.3 ATTACH THE HANDLEBARS & SEAT POST

INFORMATION: Requires 4 mm hex key.

TORQUE: Manta5 recommends using a torque wrench to fasten

the stem to the steering tube. The specified torque is 3-4 Nm.

Take caution to not over-tighten the stem to the steering tube.

FRICTION PASTE (optional): Apply a light coating of friction

paste between the steering tube and the stem.

FRICTION PASTE (optional): Apply a light coating of friction

paste inside the frame where the seat tube inserts.

c. Slide the handlebars onto the steering tube and align so they are

square to the steering fork, tighten to 3 Nm. NOTE: You will be able

to adjust the angle of the handlebars more accurately later if needed.

d. Insert the seat post into the frame tube and secure with the seat-post

clamp. You can use a 5 mm hex wrench to adjust the pressure applied

by the clamp if necessary.

3.3.4 RE-STABILISING THE HYDROFOILER XE-1 FOR

ASSEMBLY

CAUTION: In the upside-down position, the Hydrofoiler XE-1 is

top-heavy. Make sure the floor you are placing it on is flat, level

and on a non-abbrasive surface to avoid any scratching to the

hydrofoil bike.

CAUTION: Lifting the Hydrofoiler is easier with two people.

Never strain to lift, manoeuvre or handle the items or the

Hydrofoiler XE-1.

NOTICE: Take care to place the Hydrofoiler XE-1 in a location

where it won’t be accidentally knocked over or blown over in

the wind.

e. Carefully lift the bike out of the box and place it upside-down resting

on the handlebars and seat, with the handlebars square to the frame

for best stability.

3.3.5 ASSEMBLE THE FRONT TILLER SECTION

1 Nylock nut, spacer, bolt

2 Front tiller arm

3 Front foil (located in foil box)

4 Mini tiller

10 | AS00009 REV 1 MANTA5 XE-1 INITIAL ASSEMBLY GUIDE

INFORMATION: Requires 4 mm & 5 mm hex key.

INFORMATION (optional): Apply Loctite to the screws prior

to installing them. This can be found at your local hardware

store.

f. Put the spacer through the hole in the mini tiller, align the mini tiller

section with the front of the tiller arm (the mini pivot junction). Put

the nylock nut into the hex side of the mini pivot junction and place

the mini tiller into the mini pivot junction (ensuring the spacer lines up

with the bolt hole and nut) before pushing the bolt through from the

other side. Use the 4 mm hex key to tighten the bolt into the nylock

nut.

g. Once complete, attach the front foil. Turn the front tiller arm upside

down, with the tiller arm and mini tiller facing forward. Remove the

two screws and washers from the front tiller shoe using the 4 mm

hex key. Next align the front foil to the front tiller shoe by having the

thicker end of the foil at the front and the thinner edge facing towards

yourself (logo facing downward).

h. Place a washer on each hole in the front foil, and place the screws

through the washers and holes, until they are lined up with the

threaded holes in the front tiller. Use the 4 mm hex key to tighten the

screws until they are firm. Once you have fully assembled the front

tiller section to check that the front foil has been correctly assembled,

stand behind the now upright tiller and ensure that the Manta5 logo

is facing you.

INFORMATION: The following process of attaching the

front tiller and rear foil to your Hydrofoiler XE-1 will provide

the stable platform you will need in order to attach the

front buoyancy modules and pedals, completing the initial

assembly. It is important to assembly your Hydrofoiler on a

flat, stable and non-abbrasive surface in order to complete

the next steps.

3.3.6 ATTACH THE FRONT TILLER SECTION

INFORMATION: Requires 5 mm hex key.

1. Assemble the front tiller to the steering fork assembly and fasten by

tightening the countersunk screw into the nylock nut.

3.3.7 ATTACH THE REAR FOIL

INFORMATION: Requires 6 mm hex key.

i. Holding the foil horizontal and upside-down, slide the bayonet shoe

onto the bayonet upright. NOTE: It will not fully assemble until the

captive screw is tightened using the 6 mm hex key.

j. Tighten the captive cap-screw, which secures the foil to the frame.

3.3.8 UPRIGHTING THE HYDROFOILER XE-1 CAREFULLY

RESTING ON ITS FOILS

NOTICE: The foil does not add much weight, but the

combination is now wider and more awkward to handle. When

turning over, be careful not to drop the foil on the ground and

watch for the front tiller dropping.

CAUTION: If in doubt, Manta5 recommend that the Hydrofoiler

XE-1 is lifted by two people.

a. Before turning over: ensure there is enough clear space to safely

rotate the bike onto.

b. Stepping from the front of the Hydrofoiler, hold both hand grips and

turn over, placing in the upright position resting on its foils. Ensure

the front foil is parallel to the ground with the mini-tiller hanging in

free-air.

c. Now that the rear foil is attached and the Hydrofoiler XE-1 is upright,

it is more stable and you can continue with the assembly.

3.3.9 ATTACH THE FRONT BUOYANCY MODULES

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